POSITION SUMMARY:
The Operations Manager is the senior on-site operational leader for ADDMAN's Irvine, California polymer additive manufacturing facility. This leader is accountable for the execution and financial performance of an approximately $20 million annual business, overseeing a fleet of more than 40 industrial polymer 3D printers with differing technologies and capabilities. The role leads end-to-end manufacturing operations-from build planning and printing through post-processing, inspection and shipment-while strengthening safety, quality, delivery, profitability and customer confidence. Working closely with commercial, engineering, program management and corporate leadership, this leader translates demand into profitable capacity, develops talent, and scales a disciplined, high-performing operation
This position is subject to the International Traffic in Arms Regulations (ITAR) which requires U.S. person status.
ESSENTIAL JOB FUNCTIONS:
- Own site operating performance and P&L results, including annual operating plan, budgets, forecasts, labor productivity, material and consumable costs, scrap/rework, margins and capital expenditure recommendations.
- Lead safe, compliant daily operations across polymer printing, material handling, post-processing, finishing, inspection, maintenance and shipping; reinforce a proactive environmental, health and safety culture.
- Direct scheduling and capacity allocation across 40+ polymer printers with varied capabilities; balance equipment availability, technology/material suitability, labor, lead times and customer priorities.
- Establish and review operating KPIs including revenue attainment, gross margin, on-time delivery, first-pass yield, scrap, machine utilization, throughput, backlog, labor efficiency and safety performance.
- Lead and develop production, technical and quality leaders; set performance expectations, staffing plans, cross-training, succession plans and accountability mechanisms across shifts.
- Partner with sales, quoting, engineering and program management to evaluate manufacturability, realistic lead times, cost assumptions, program risk and profitable customer commitments.
- Ensure robust process control, traceability, documentation, inspection and corrective-action practices appropriate to customer and aerospace/defense requirements; support applicable QMS and AS9100 audit readiness.
- Build preventive maintenance, equipment reliability and contingency plans with OEMs and internal resources; prioritize uptime, yield, material control and asset lifecycle management.
- Lead continuous improvement using lean manufacturing, root-cause analysis, standard work, visual management and data-driven problem solving to improve flow, quality and operating margin.
- Own site inventory discipline for polymer powders, resins and other consumables as applicable, including handling, storage, replenishment, reuse controls and waste reduction.
- Sponsor effective use and integration of ERP, MES and QMS systems to improve planning accuracy, shop-floor visibility, inventory integrity, traceability and financial reporting.
- Develop capital and expansion business cases for printer capacity, automation, post-processing and facility improvements, with return-on-investment and implementation plans.
- Coordinate internal and external suppliers and partner sites to maintain production continuity and customer delivery commitments; communicate performance, risks and recovery plans to executive leadership.
- Perform other duties as assigned; maintain regular attendance and follow company policies and procedures.
Requirements
SKILL REQUIREMENTS:
- Commitment to a safety culture where safety is the first consideration before starting any task.
- Strong business acumen and demonstrated ability to translate manufacturing performance into P&L outcomes, forecasts, cost actions and investment decisions.
- Ability to lead managers and cross-functional teams in a high-mix, technology-intensive manufacturing environment with competing customer priorities.
- Working knowledge of polymer additive manufacturing production economics, machine utilization, build preparation, post-processing, material management and process capability.
- Data-driven operational leadership; proficiency with ERP/MES/QMS systems, KPI dashboards, advanced Excel and executive-level business presentations.
- Clear written and verbal communication, sound judgment, customer orientation and an uncompromising commitment to safety and quality
QUALIFICATIONS:
- Bachelor's degree in engineering, manufacturing, operations, business or related field required; equivalent combination of substantial directly relevant leadership experience may be considered. MBA or advanced technical degree preferred.
- 10+ years of progressive manufacturing/operations experience, including 5+ years leading multi-functional teams and managers in a complex industrial production environment.
- Demonstrated ownership of a manufacturing P&L, operating budget or comparable