NPI Manufacturing Engineer

ISC - Interconnect Solutions Company; Fountain Valley (CA); On-site; USD 95,000 - 110,000; Full time

Job summary

ISC - Interconnect Solutions Company in Fountain Valley, CA seeks an NPI Manufacturing Engineer to lead new product introductions from customer order through FAI and full readiness for production. You will collaborate with Engineering, Quality, Production, and Supply Chain to review drawings, BOMs, tooling, and build processes ensuring performance, quality, and customer requirements prior to release.

This hands-on role focuses on NPI lifecycle, including DFM, process development, and risk

Qualifications

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field, or equivalent combination of education and hands-on experience.
• 3+ years of experience in Manufacturing Engineering, NPI Engineering, or related roles.
• Strong ability to read and interpret complex assembly drawings, technical specifications, BOMs, and other customer requirements.
• Solid understanding of manufacturing processes, process development, and production readiness in technical manufacturing environments.
• Working knowledge of DFM/DFA principles and process validation techniques.
• Experience interfacing with Production teams, operators, and cross-functional stakeholders.
• Experience supporting prototype builds, pilot runs, process development, and FAI.
• Experience translating customer requirements into manufacturable processes.
• Proficiency with Microsoft Office and ERP/MRP systems.
• Familiarity with Lean Manufacturing or continuous improvement methodologies.
• Strong organizational and communication skills with ability to manage multiple priorities.
• Comfortable in fast-paced, hands-on manufacturing environments.

Responsibilities

• Lead and coordinate the NPI manufacturing process from customer order to production readiness.
• Review customer drawings, specs, BOMs, and performance requirements to define manufacturing strategies and DFM/DFA opportunities.
• Lead Manufacturing Readiness Reviews (MRRs) and address risks related to tooling, materials, processes, quality, and supply chain readiness.
• Develop prototype builds, sample assemblies, pilot runs, and process development activities to validate manufacturability.
• Troubleshoot build and process issues during NPI, perform root cause analysis, and drive corrective actions for launches.
• Coordinate with Quality on FAI documentation and AS9102 when applicable.
• Work with Production during prototype, pilot, and early production to resolve gaps and establish repeatable methods.
• Develop and maintain routers, BOMs, work instructions, and process specifications for production release.
• Identify and implement tooling, fixtures, and automation for safe, efficient manufacturing.
• Drive DFM/DFA improvements to improve manufacturability, yield, quality, and cost.
• Coordinate engineering changes during NPI and early production and update documentation.
• Collaborate with Engineering, Quality, Production, Procurement, Quoting and other teams for launch execution.
• Identify NPI risks and drive resolution toward production readiness.

Skills

NPI manufacturing

DFM/DFA

Read drawings

Process development

Cross-functional teamwork

Problem solving

Lean manufacturing

Project coordination

Education

Bachelor's in Manufacturing/Mechanical/Industrial Eng

Tools

ERP/MRP systems

MS Office

CAD/ SolidWorks

Job description

About ISC

Established in 1971, ISC began building custom power cables & assemblies for Gateway, Kingston, and Xerox. With over 50 years of manufacturing experience, ISC is capable of meeting tight deadlines and changing forecasts while maintaining quality. Our products are in use worldwide in commercial and military aircraft , lifesaving medical devices , weapon systems , inflight entertainment, power systems, and countless commercial, industrial & computer applications . Our facility is environmentally controlled, engineered for manufacturing flexibility, includes dedicated assembly labs for isolated program management, and a cleanroom facility. With dedicated professionals and assemblers regularly operating two full shifts, ISC operates with the most current high-speed tooling, material handling, and test equipment.

About ISC

Established in 1971, ISC began building custom power cables & assemblies for Gateway, Kingston, and Xerox. With over 50 years of manufacturing experience, ISC is capable of meeting tight deadlines and changing forecasts while maintaining quality. Our products are in use worldwide in commercial and military aircraft , lifesaving medical devices , weapon systems , inflight entertainment, power systems, and countless commercial, industrial & computer applications . Our facility is environmentally controlled, engineered for manufacturing flexibility, includes dedicated assembly labs for isolated program management, and a cleanroom facility. With dedicated professionals and assemblers regularly operating two full shifts, ISC operates with the most current high-speed tooling, material handling, and test equipment.

Job Overview

The NPI Manufacturing Engineer is responsible for leading new product introductions from customer order through successful First Article Inspection (FAI) and full manufacturing readiness. This role partners closely with Engineering, Quality, Production, and Supply Chain to review customer drawings, specifications, BOMs, tooling, and build processes to ensure products meet performance, quality, and customer requirements prior to release into production.

This is a highly hands‑on role focused on the NPI lifecycle, including Design for Manufacturability (DFM), process development, and risk mitigation. The NPI Manufacturing Engineer identifies, and resolves build issues early, develops prototype and sample builds, and supports FAI (including AS9102 when applicable). This role serves as a critical bridge between customer design requirements and scalable, repeatable manufacturing processes, ensuring a smooth transition from prototype to full production.

What You'll Do

• Lead and coordinate the NPI manufacturing process from customer order/release through successful First Article Inspection (FAI) and production readiness.
• Review and interpret customer drawings, specifications, BOMs, and performance requirements to define manufacturing and build strategies and identify Design for Manufacturability (DFM/DFA) opportunities.
• Lead Manufacturing Readiness Reviews (MRRs), identifying and addressing risks related to tooling, materials, processes, quality, documentation, and supply chain readiness.
• Develop and execute prototype builds, sample assemblies, pilot runs, and process development activities to validate manufacturability and identify potential production risks.
• Troubleshoot build and process issues during NPI, perform root cause analysis, and drive corrective actions to support successful product launches.
• Partner with Quality to coordinate and support First Article Inspections (FAI), including AS9102 documentation when applicable, and drive closure of open items.
• Work closely with Production during prototype, pilot, and early production builds to resolve process gaps and establish repeatable manufacturing methods.
• Develop andmaintainrouters, BOMs, work instructions, process specifications, and other manufacturing documentation required for production release.
• Identify, specify, and support implementation of tooling, fixtures, equipment, and automationrequiredfor safe, efficient, and repeatable manufacturing.
• Drive DFM/DFA improvements that improve manufacturability, yield, quality, production efficiency, and cost.
• Evaluate manufacturing processes, labor requirements, tooling, and other production considerations toidentifycost risks and opportunities before production release.
• Coordinate engineering changes during NPI and early production phases and ensure affected manufacturing processes and documentation are updated.
• Collaborate with Engineering, Quality, Production, Procurement, Quoting, and other cross‑functional teams to ensure alignment on product requirements, manufacturing strategy, and launch execution.
• Identify and communicate NPI risks, dependencies, and open issues and drive them toward resolution.
• Ensure new products meet applicable quality, functionality, regulatory, and customer requirements prior to volume production.
• Incorporate safety and ergonomic considerations into new process, tooling, and equipment development.
• Provide hands‑on manufacturing engineering support on the production floor during prototype, pilot, and early production builds.
• Support continuous improvement and process optimization activities as new products transition into production.
• Perform other duties as assigned in support of business needs.

Must‑Have Qualifications

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field, or equivalent combination of education and hands‑on experience.
• 3+ years of experience in Manufacturing Engineering, NPI Engineering, or related roles.
• Strong ability to read and interpret complex assembly drawings, technical specifications, BOMs, and other customer requirements.
• Solid understanding of manufacturing processes, process development, and production readiness in technical manufacturing environments.
• Working knowledge of Design for Manufacturability (DFM/DFA) principles and process validation techniques.
• Experience interfacing directly with Production teams, operators, and cross‑functional stakeholders.
• Experience supporting prototype builds, pilot runs, process development, and First Article Inspection (FAI).
• Experience reviewing customer requirements and translating them into manufacturable, production‑ready processes and builds.
• Proficiencywith Microsoft Office and experience working with ERP/MRP systems.
• Familiarity with Lean Manufacturing or other continuous improvement methodologies.
• Strong organizational, problem‑solving, communication, and project coordination skills with the ability to manage multiple priorities.
• Comfortable working in a fast‑paced, hands‑on manufacturing environment with a strong sense of ownership.
• Proactive mindset with the ability to identify risks, ask questions, and drive solutions independently.

Bonus Points If You Have

• Experience in aerospace, defense, medical device, or other highly regulated manufacturing environments.
• Experience with cable assemblies, wire harnesses, connectors,overmolding, or electromechanical assemblies.
• Experience leading or supporting prototype builds, pilot runs, FAI, and production launches.
• Experience with AS9102, PFMEA, Control Plans, SPC, MSA, or process validation.
• Experience with CAD software such as SolidWorks or similar platforms.
• Experience with automation, tooling, fixtures, or equipment development.
• Lean Manufacturing or Six Sigma experience.
• Experience working with contract manufacturers or external suppliers.
• Experience with ERP systems such as M3 or similar platforms.

Compensation Range

$95,000 - $110,000/year + bonus

We are committed to a high-performance culture of ownership, responsibility, and accountability, which will lead to breakthrough results in service for our customers and highly motivated employees.

ISC is an equal-opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other protected characteristic under applicable law.

Export Control Requirements (ITAR)

This position requires access to controlled technical data. In accordance with the International Traffic in Arms Regulations, applicants must be a "U.S. Person," which includes U.S. citizens, lawful permanent residents (green card holders), refugees, or asylees, or otherwise be eligible to obtain required export authorizations.