Night Shift Associate Manufacturing Systems Engineer

ACL Digital; New Albany (OH); On-site; USD 70,000 - 90,000; Full time

Job summary

ACL Digital is hiring an Associate Manufacturing Systems Engineer for our Ohio site. The role provides technical support for automation in the Inspection and Packaging area, focusing on equipment performance, reliability, and GMP compliance.

Responsibilities include troubleshooting PLCs and HMIs, collaborating with controls, maintenance, and operations, and supporting qualification and validation activities. The candidate should have a strong automation background and hands-on PLC experience.

Qualifications

• Bachelor's degree in Engineering or related field or equivalent experience.
• 2+ years in automation-focused roles such as Automation/Controls Technician.
• Experience troubleshooting PLC-controlled manufacturing equipment.
• Ability to read PLC ladder logic for troubleshooting.
• Experience with HMIs and industrial automation systems.
• Experience with automated packaging or manufacturing equipment.

Responsibilities

• Provide tech engineering support for manufacturing equipment and automation in Inspections/Packaging.
• Assist in equipment upgrades, modifications, and CI initiatives.
• Troubleshoot PLC and electrical issues to minimize downtime.
• Read PLC ladder logic and work with controls engineers on fixes.
• Support HMIs, sensors, drives, and related components.
• Collaborate with maintenance and operations to resolve issues.
• Participate in change control, qualifications, and validation activities.

Skills

PLC troubleshooting

PLC ladder logic

HMI systems

Electrical troubleshooting

Cross-functional teamwork

Education

Bachelor's degree in Engineering or related field

Tools

Allen-Bradley/ Rockwell PLCs

Siemens PLCs

SCADA systems

Job description

Associate Manufacturing Systems Engineer

Position Summary

• The Associate Manufacturing Systems Engineer provides technical engineering support for manufacturing equipment and automation systems within the Inspection and Packaging area. This role focuses on optimizing equipment performance, improving system reliability, and supporting maintenance and troubleshooting activities in a GMP-regulated manufacturing environment. The ideal candidate has a strong automation background with hands-on PLC troubleshooting experience and enjoys working collaboratively with maintenance, engineering, and operations teams to resolve complex technical issues.
• This position supports non-standard shifts and plays a key role in maintaining compliance with FDA regulations, industry standards, and company quality requirements while driving continuous improvement initiatives.

Key Responsibilities

• Provide technical engineering support for manufacturing equipment, automation systems, and utility systems in the Inspection and Packaging area.
• Support equipment optimization strategies, system upgrades, replacements, modifications, and continuous improvement initiatives.
• Troubleshoot electrical and automation issues on production and packaging equipment, minimizing downtime and improving equipment reliability.
• Read and interpret PLC ladder logic to diagnose equipment faults and collaborate with controls engineers on corrective actions.
• Support and troubleshoot HMI interfaces, automation controls, sensors, drives, and related electrical components.
• Partner closely with mechanical maintenance technicians to identify and resolve equipment performance issues.
• Evaluate utility systems, process maintenance, instrumentation, calibration, electrical systems, and technical cleaning systems to ensure compliance with GMP, FDA, and applicable industry standards.
• Assist in root cause investigations and implement corrective and preventive actions (CAPAs) to improve equipment performance.
• Support equipment qualifications, commissioning activities, and validation efforts as required.
• Develop and maintain technical documentation including SOPs, work instructions, engineering documentation, and maintenance procedures.
• Participate in change control activities and ensure engineering changes are executed in accordance with quality and regulatory requirements.
• Provide technical support during planned maintenance activities and production events on non-standard shifts.
• Promote a culture of safety, compliance, and operational excellence.

Minimum Qualifications

• Bachelor's degree in Engineering, Engineering Technology, Electrical Engineering, Mechanical Engineering, Mechatronics, or a related technical field OR equivalent combination of education and relevant automation experience.
• 2+ years of experience as an Automation Technician, Controls Technician, Electrical Technician, or similar automation-focused role.
• Experience troubleshooting PLC-controlled manufacturing equipment.
• Ability to read and interpret PLC ladder logic for troubleshooting purposes.
• Familiarity with Human Machine Interfaces (HMIs) and industrial automation systems.
• Experience supporting automated packaging, inspection, or manufacturing equipment.
• Working knowledge of electrical troubleshooting, sensors, motors, VFDs, and industrial control systems.
• Strong analytical, troubleshooting, and problem-solving skills.
• Excellent verbal and written communication skills.
• Ability to work effectively on non-standard shifts and respond to production support needs.

Preferred Qualifications

• Experience in pharmaceutical, biotechnology, medical device, food & beverage, or other highly automated manufacturing environments.
• Experience working in a GMP and FDA-regulated environment.
• Familiarity with Allen-Bradley/Rockwell PLCs, Siemens PLCs, or similar industrial control platforms.
• Knowledge of SCADA systems, industrial networking, and process automation.
• Experience supporting serialization, vision systems, robotics, or high-speed packaging equipment.
• Understanding of calibration, instrumentation, and utility systems.
• Experience participating in root cause analysis and continuous improvement initiatives.
• Electrical diagnostics
• HMI operation and troubleshooting
• Mechanical and electrical collaboration
• Root cause analysis
• GMP and FDA compliance
• Strong communication and teamwork
• Technical problem solving
• Adaptability in a fast-paced manufacturing environment

What Success Looks Like

The successful Associate Manufacturing Systems Engineer is a hands-on technical problem solver who quickly diagnoses automation and equipment issues, partners effectively with maintenance and operations teams, and helps maximize equipment reliability while maintaining the highest standards of quality, safety, and regulatory compliance. They combine practical automation expertise with strong communication skills to support production and drive continuous improvement across the manufacturing operation.