Molding Manager - General

Hayward Industries, Inc.; Clemmons (NC); On-site; USD 80,000 - 100,000; Full time

Job summary

Hayward Industries, Inc. in Clemmons, North Carolina is looking for a skilled Production Manager to oversee their manufacturing operations. The role involves leading a team, monitoring production, and ensuring adherence to safety and quality regulations.

Successful candidates will have a bachelor's degree in Plastics Engineering Technology or a related field, a strong background in injection molding, and excellent leadership abilities. You will be responsible for driving continuous improvement initiatives and collaborating across departments.

Qualifications

• Demonstrated ability to lead people and manage projects.
• Strong understanding of injection molding process and process development.
• Understanding of thermoplastic resins and material behavior.
• Strong troubleshooting and problem-solving skills.
• Effective communication and interpersonal skills.

Responsibilities

• Lead the Production Manager and Technical Manager, overseeing 175 employees.
• Monitor production metrics and recommend operational improvements.
• Drive continuous improvement initiatives including scrap reduction.
• Collaborate across departments to support new product launches.
• Ensure part quality meets established specifications.

Skills

Leadership

Injection molding process

Troubleshooting

Lean Manufacturing methodologies

Analytical skills

Communication skills

Team collaboration

Microsoft Office proficiency

ERP experience

MES experience

Education

Bachelor’s Degree in Plastics Engineering Technology or related field

Job description

Hayward Holdings Inc. (NYSE "HAYW") is the largest manufacturer of residential swimming pool equipment in the world, with a significant presence in the commercial pool market that is continuously growing. Hayward designs, manufactures, and markets a full line of residential and commercial pool and spa equipment including pumps, filters, heating, cleaners, salt chlorinators, automation, lighting, safety, flow control and energy solutions at company‑owned facilities. Headquartered in Charlotte, North Carolina, Hayward also has facilities in Tennessee, Arizona, Rhode Island, Canada, Spain, France, Australia, and China.

Responsibilities

• Lead the Production Manager and Technical Manager directly, and approximately 175 employees indirectly.
• Responsible for overall direction, coordination, and evaluation of a three‑shift operation.
• Monitor production metrics, prepare reports, and recommend operational improvements.
• Oversee mold changes and assembly cell changeovers to ensure inventory requirements are met.
• Conduct capacity studies and monitor production capacity; collaborate with commodities to insource/outsource work as needed.
• Drive continuous improvement initiatives, including scrap reduction and increased OEE.
• Collaborate with Engineering, Quality, and Production Planning to support new product launches and problem‑solving efforts.
• Ensure part quality meets established specifications.
• Maintain a clean and safe work environment, ensuring all safety devices are functioning properly.
• Coordinate with Maintenance to schedule machine repairs, minimizing downtime and maintaining at least 85% capacity utilization.
• Interpret company policies for employees and enforce safety regulations.
• Support capital equipment planning, including machine upgrades, automation, and auxiliary equipment.
• Work with outside molding vendors to resolve issues during mold/machine setup or repair.
• Operate the department using Lean Manufacturing methodologies (Kanban, 5S, and continuous improvement).

Qualifications

• Demonstrated ability to lead people and manage projects.
• Strong understanding of the injection molding process and process development.
• Understanding of thermoplastic resins and morphology (material behavior).
• Understanding of plastic part design and injection tooling design for manufacturability.
• Strong troubleshooting, problem‑solving, and analytical skills.
• Effective communication and interpersonal skills.
• Ability to work collaboratively in a team environment.
• Proficiency with Microsoft Office.
• Experience with ERP and MES.
• Bachelor’s Degree in Plastics Engineering Technology or a related technical field.

Physical Requirements

• Regularly required to sit, stand, walk, talk, and hear.
• Frequently required to use hands to handle or feel objects, touch or press controls, reach with arms, climb or balance, stoop, kneel, crouch or crawl.
• Must have close vision, distance vision, depth perception, and the ability to focus.
• Frequently required to push, pull, maneuver or lift up to 10 lbs.

Work Environment

The work environment is typically noisy and dirty, with regular exposure to dust, oil, electrical devices, and moving mechanical parts. Safety glasses, hearing protection, and safety toe shoes are required while on the plant floor.