Mold Machine Operations Specialist LPCT

Precision Castparts Corp.; Portland (OR); On-site; USD 60,000 - 90,000; Full time

Job summary

Precision Castparts Corp. operates mold machines to produce intricate wax patterns and gating parts with controlled tooling and technique cards.

The role supports complex tooling assembly, setup and inspection to maintain dimensional integrity and quality, under limited supervision. Candidates should have 18–24 months of mold operation experience or an equivalent combination of training and work history, with strong written skills and the ability to work independently.

Qualifications

• Eighteen to twenty-four months of competent performance in Mold Machine Operator duties.
• Or any equivalent combination of training and work experience.
• Ability to read, interpret and follow specifications on Technique Cards, load cards and other instructions.
• Ability to perform basic mathematical calculations (addition, subtraction, multiplication and division).
• Ability to work alone with limited supervision.
• Written language skills required.
• Physical ability to perform the essential job functions.

Responsibilities

• Tooling Preparation: assemble, disassemble, prepare and position tooling dies; adjust inserts for large, complex parts.
• Mold Machine Operation: set up, monitor and control mold machine functions; ensure dimensional integrity.
• Completes logs and records: document modifications and maintain department inventory.
• Safety: adhere to safety rules and safely operate equipment; identify and report safety problems.
• Other Accountabilities: train less skilled operators; perform other tasks; may handle hazardous waste.

Skills

Wax molding operations

Read/interpret technique cards

Basic math

Work with limited supervision

Written language skills

Tools

Mold machines

Hoist

Forklift

Power drill

Job description

To operate all types of mold machines within department and specialize in the operation of these machines to produce complex and/or heavy wax pattern, soluble and gating parts. To inspect, and insure quality and dimensional integrity and adhere to P.C.P’s/S.O.P’s guidelines. To work with limited supervision.

PRINCIPAL ACCOUNTABILITIES:

1. Tooling Preparation:

Objective: To accurately prepare tooling dies for operation

Essential Job Functions:

• A. Assembles, disassembles, prepares and positions tooling dies for operation; Changes, adds, removes multiple inserts to produce large, complex parts.
• B. Adds chills and solubles per Technique Cards.
• C. Works with part engineers and others to develop, test and introduce new and re-designed tooling, methods and techniques into the production process.
• D. Determines molding sequence to meet production schedule, insure time and trained coverage for completion of mold and availability of necessary chills and solubles.
• E. Removes, cleans and stores tooling after operation.
• F. Performs minor repairs on tooling and machines as required.

2. Mold Machine Operation:

Objective: To operate complex molding machines accurately and efficiently using technique cards and established set-up procedures to maintain quality and dimensional integrity of the product.

Essential Job Functions:

• A. Sets up, monitors and controls mold machine functions.
• B. Keeps dies and/or inserts clean during molding machine operations.
• C. Removes wax parts from die, inspects for defects, and trims.
• D. Places on proper fixtures in order to maintain dimensional integrity of parts.
• E. Ensures proper wax supplies are maintained for mold machine operation.
• F. Ensures necessary and appropriate types of chillers and solubles are produced and available for creation of complex molds. If necessary, orders and produces chillers and solubles.
• G. Initiates and implements corrective action to resolve quality and tooling problems as needed.
• H. Develops and assists in tech card creation.

3. Completes logs and records:

Essential Job Functions:

• A. Documents all modifications to process.
• B. Evaluates and maintains department supply inventory.

4. Safety:

Objective: to take responsibility for and demonstrate safe work practices.

Essential Job Functions:

• A. Adheres to plant and department safety rules.
• B. Safely operates all equipment and tools.
• C. Identifies and reports safety problems.
• D. Develops methods to lift large/heavy inserts and wax patterns without damaging tooling or mold using hoists and/or assistance from other operators.

5. Other Accountabilities:

• A. Routinely trains less skilled operators as assigned.
• B. Performs other tasks as directed.
• C. May be required to handle hazardous waste.

ESSENTIAL EQUIPMENT, VEHICLES, MACHINERY AND/OR TOOLS USED:

• A. Pry bars, insert pullers, slide hammers.
• B. Side cutters and/or knives.
• C. Mallets
• D. Torches, hot pencils
• E. Air nozzles
• F. Air ratchet
• G. Wrenches; allen and crescent
• H. Mold Machines
• I. Power drill
• J. Flashlight, mirrors
• K. Hoist
• L. Dental picks
• M. Forklift

TRAINING:

1. Training is provided on the job.
2. PCC’s Forklift Driving Safety Certification Training must be completed.
3. May be required to complete Hazardous Waste Management Training.

QUALIFICATIONS

1. Skill in the wax molding operations and demonstrated eighteen to twenty-four months of competent performance of Mold Machine Operator A duties.
2. OR Any equivalent combination of training and work experience.
3. Ability to read, interpret and follow specifications on Technique Cards, load cards and other types of special instructions.
4. Ability to perform basic mathematical calculations (addition, subtraction, multiplication and division).
5. Ability to work alone with limited supervision.
6. Written language skills required.
7. Physical ability to perform the essential job functions.

NOTE: MOLD MACHINE OPERATOR LEVELS ARE DETERMINED PRIMARILY BY THE COMPLEXITY OF THE TOOLING BEING USED. ASSIGNMENT TO THIS SENIOR LEVEL POSITION REQUIRES MASTERY OF LEVELS A, B, and C AND THE ABILITY TO TRAIN OTHERS AND FACILITATE THE IMPROVEMENT AND INTRODUCTION OF NEW PARTS INTO THE PROCESS.

National Security and Export Controls:

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

About PCC

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.

We are constantly searching for the best talent and offer excellent development programs for recent graduates as well as meaningful work experience for those still studying.