About Methods
Methods Machine Tools supplies high‑quality, high‑precision machine tools and automation solutions and designs integrated custom machining processes and systems. Headquartered in Sudbury, Mass., and in operation since 1958, Methods offers an end‑to‑end portfolio of best‑in‑class products, engineering, service, parts, training, and integration. The company has more than 300 employees, seven technology centers, one high‑precision machining center, and has installed in excess of 45,000 machines throughout North America.
Job Title
Metrology Quality Engineer
Department
Engineering
Location
Sudbury, MA
Position Overview
The Quality Engineer – ZEISS Metrology is responsible for ensuring product quality and dimensional compliance through the use of ZEISS metrology systems and quality engineering principles. This role supports manufacturing, engineering, and customers by developing inspection programs, analyzing measurement data, and driving continuous improvement initiatives.
Benefits
- Medical, Dental, Vision, Paid time off, Education Assistance, 401(k) Plan, and opportunity for career growth.
Key Responsibilities
Metrology & Inspection
- CMM, hard gaging, and other required inspection support for the Applications department for Turnkey and test cut business.
- Program, operate, and maintain ZEISS Coordinate Measuring Machines (CMMs).
- Develop inspection routines using ZEISS CALYPSO, Inspect, and/or PiWeb.
- Perform First Article Inspections (FAI), in‑process, and final inspections.
- Interpret engineering drawings and apply GD&T per ASME Y14.5.
Quality Engineering
- Investigate nonconformances and perform root cause analysis (8D, 5 Whys, Fishbone).
- Implement Corrective and Preventive Actions (CAPA).
- Support quality system requirements (ISO 9001, AS9100, ISO 13485, as applicable).
- Analyze measurement data and generate quality reports.
Manufacturing & Cross‑Functional Support
- Partner with Manufacturing, Engineering, and Automation teams to improve processes.
- Support new product introductions (NPI) and process validations.
- Assist in supplier quality evaluations and part qualification.
- Provide technical support and training related to inspection methods.
Customer & Compliance Support
- Interface with customers during audits or quality reviews.
- Support customer measurement requirements and documentation.
- Assist with continuous improvement and best practices in metrology workflows.
Required Skills & Abilities
- Bachelor’s degree in Engineering, Manufacturing, Quality, or related field (or equivalent experience).
- 3+ years of experience in quality engineering or metrology.
- Hands‑on experience with ZEISS CMMs and software.
- Strong knowledge of GD&T.
- Experience in precision manufacturing environments (machining, automation, aerospace, medical, etc.).
- Strong problem‑solving and communication skills.
- Experience with high‑precision or regulated industries.
- Familiarity with statistical tools (SPC, MSA).
- Experience supporting audits and compliance documentation.
- Background working closely with CNC machining or automated systems.
Travel Requirements
- As needed, approximately 10% or less of time to support other offices.
Supervisory Requirements
Physical Requirements
- Prolonged periods of desk/computer work.
- Ability to walk manufacturing floors and assess operations.
- Occasional lifting of up to 25 lbs.
- Adherence to PPE and safety protocols required on shop floors.
Salary Description
$89,772.64 – $112,215.26
Methods Machine Tools is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.