Melt Shop Process Engineer — Lead CI & Optimization

Gerdau Ameristeel Corporation; Petersburg (AK); On-site; USD 105,000 - 121,000; Full time

Benefits offered by this job

Comprehensive Medical plan

Dental & Vision coverage

401K with match

Life/AD&D insurance

Paid Parental Leave

Tuition reimbursement

Career development & training

Job summary

Gerdau Ameristeel Corporation in the Greater Richmond Region is seeking a Process Engineer for Melt Shop Operations to partner with production leaders and management. You will drive safety, quality, productivity, reliability, and cost improvements while implementing best practices and standardization across the plant.

The role focuses on leading Lean/Six Sigma initiatives, data-driven problem solving, and developing process standards. Relocation within the U.S.

Qualifications

• Bachelor's degree in Engineering, Business Admin, Materials Science or related field with 3-5 years of relevant experience.
• Experience in heavy industrial or process manufacturing environments.
• Knowledge of Lean, Six Sigma, root cause analysis, and quality improvement methodologies.
• Strong communication, presentation, coaching, and leadership skills.

Responsibilities

• Lead continuous improvement projects focused on Melt Shop operations and performance.
• Analyze production and process data to identify trends, opportunities, and root causes of recurring issues.
• Reduce process variation and improve operational reliability through data-driven problem solving.
• Develop, implement, and maintain process standards, systems, and best practices.
• Manage and support CAPEX projects from planning through execution.
• Collaborate with production, maintenance, and leadership teams to improve equipment, processes, and overall plant performance.
• Facilitate employee training on continuous improvement methodologies and problem-solving techniques.
• Coach and develop employees on Lean Manufacturing, Six Sigma, QIS, Failure Analysis, and other improvement tools.
• Support annual business planning, goal development, and strategic improvement initiatives.
• Provide technical expertise and consulting to operations teams on process optimization and performance improvement.
• Promote and support a strong culture of safety, environmental compliance, and operational excellence.

Skills

Lean Manufacturing

Six Sigma

Continuous Improvement

Data Analysis

Leadership

Problem Solving

Education

Bachelor's degree in Engineering

Bachelor's degree in Business Administration

High School Diploma/GED with 6-8 years of experience

Job description

Gerdau Ameristeel Corporation in the Greater Richmond Region is seeking a Process Engineer for Melt Shop Operations to partner with production leaders and management. You will drive safety, quality, productivity, reliability, and cost improvements while implementing best practices and standardization across the plant.

The role focuses on leading Lean/Six Sigma initiatives, data-driven problem solving, and developing process standards. Relocation within the U.S.