Join to apply for the Melt Shop Operator role at Vallourec - North America.
Responsibilities
- All billets will be identified with a laser-etched tag, attached using a Hilti tool. Identification will be printed onto the tag. The required information will be provided on the Melt Shop Order; as a minimum, heat number, product weight, grade, and strand number will be on the tag.
- Preheat billets to an aim temperature of 2,000°F with a 60-minute aim pre-heat time, depending on operating circumstances.
- Preheat tundish shrouds for at least 60 minutes. Inspect the tundish for hot spots every heat.
- Monitor the Melt Shop Order and track the number of pieces needed to complete the order.
- Verify billet count with Billet Yard personnel. Report daily to the production scheduler to maintain the flow of steel and orders.
- Provide proper training for employees to ensure tasks are performed properly and in a timely manner to maximize productivity.
- Report electronically on Level II.
- Ensure tundish gates are servo tested and pass the servo test before the pre-heater is placed on the tundish for pre-heating.
- Keep tundish gates wide open and manage valve positions to keep gates open during pre-heat.
- If a tundish cylinder is replaced, maintenance must verify the cylinder before performing a servo test.
- Maintain mold powders, tundish powders, heat changes, billet identification, continuous casting parameters, casting rounds, tundish level-sequencing heats, mold level deviation, tundish sampling for chemistry, and billet sampling.
Experience, Skills, And Knowledge
- Preferred: Previous training and experience in a manufacturing environment.
Education, Training, And Certifications
- Required: High School Diploma or Equivalent.
Critical Competencies & Capabilities
- Directability
- Teamwork
- Adaptability
- Accountability
- Reliability/dependability
- Initiative
- Safety awareness
- Ability to receive and provide constructive feedback
- Pride in performance
- Continuous Improvement/Quality
- Communication
- Positive responses to change
- High attention to detail
Seniority level
Employment type
Job function
- Management and Manufacturing
Industries