Mechanical Engineer II, Electrodes

Form Energy; Weirton (WV); On-site; USD 70,000 - 100,000; Full time

Benefits offered by this job

Relocation assistance is available.

Stock options

Holistic benefits package

Job summary

Form Energy, based in Weirton, WV, is seeking a Mechanical Engineer II to design components for our iron‑air battery system. You will take concepts to mass production with a strong emphasis on DFMA and manufacturing readiness, collaborating across teams to meet specifications and reliability goals.

You will prototype, validate designs, and work with vendors to scale from prototype to high-volume production, all while ensuring producibility and quality. Relocation assistance is available.

Qualifications

• Degree in Mechanical Engineering or related field.
• Bachelor's with 2+ years of mechanical design experience.
• Experience with DFMA and mass-manufacturing components.
• Prototyping and machine shop experience.
• Familiarity with verification testing.
• Experience with batteries or energy storage is a plus.

Responsibilities

• Lead electrode mechanical design efforts, including failure analysis and specs.
• Prototype designs and collaborate to build integrated prototypes.
• Transition designs from prototype to high-volume production with vendors.
• Run trials to inform specs and future direction.
• Release drawings and tolerances per best practices.
• Drive verification testing.

Skills

SolidWorks

DFMA

Sheet metal design

Injection molding

Prototyping

Verification testing

Battery knowledge

Education

Bachelor's in Mechanical Engineering

Tools

SolidWorks

Job description

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron‑air batteries is underway at our first high‑volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now – right as we significantly scale up battery manufacturing – might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

The Electrode Mechanical Engineering team within the Core Technology group at Form is multidisciplinary and focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high‑volume manufacturing lines for Form Energy's utility‑scale multi‑day energy storage system.

We're seeking a Mechanical Engineer II to join our team and play a crucial role in designing components for our battery cell design! You'll bring components and assemblies from concept to into mass production, with a strong emphasis on design for manufacturing and assembly. As a problem solver, you'll creatively tackle mechanical design challenges and apply your knowledge of designing plastic and metal components for mass manufacturing. You'll work cross‑functionally with teams on requirements definition, verification plans, and failure analysis to deliver a design that meets those requirements. Comfortable working in a production environment, you'll communicate with manufacturing and process engineers to deliver an optimized, production‑ready design. Troubleshooting design problems as they arise and working with the Electrode Engineering design team to implement improvements will also be a part of your responsibilities. If this sounds like the perfect opportunity for you, Relocation assistance is available.

What you'll do:

• Lead on‑ground design efforts including failure analysis, setting specs, and updating electrode mechanical designs

• Perform hands‑on prototyping of designs and collaborate with broader teams to build integrated prototypes

• Work with vendors, manufacturing engineers, and technical operations to transition designs from the prototype stage to high volume production

• Run and analyze trials to inform specs and future design direction

• Release designs consistent with company and team best practices (drawings, tolerance analysis, etc)

• Drive verification testing of your design work

What you'll bring:

• Degree in Mechanical Engineering or related field; Bachelor's with 2+ years industry experience in mechanical design

• Proficiency in computer‑aided design (CAD), specifically SolidWorks modeling and drafting

• Proficient in component design for mass manufacturing and assembly (DFMA), especially formed / stamped sheet metal and injection molded plastic components.

• Proficient with prototyping techniques and working in a machine shop or production environment

• Familiarity with mechanical verification testing

• Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus

Where you'll work:

This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high‑volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.

#LI-Onsite

Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full‑time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact [e-mail]. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.