Mechanical Engineer II

AeroCore Technologies LLC; Brownsburg (IN); On-site; USD 70,000 - 100,000; Full time

Benefits offered by this job

Uniform stipend

Merit increases

BYOD stipend

Medical insurance

Disability insurance

Life insurance

401K matching

Parental leave

PTO

Job summary

AeroCore Technologies LLC in Brownsburg, Indiana, is seeking a hands-on Mechanical Engineer II to join the Manufacturing Engineering Team. The role blends CAD design, electrical wiring, and real-world shop-floor problem solving to improve production lines and ensure robust engineering data.

The ideal candidate will have SolidWorks experience, AS9100/ISO familiarity, and strong communication skills to drive projects across departments. This is a day-shift, on-site, full-time salary position.

Qualifications

• AS or BS degree with required engineering experience as described.
• Experience with SolidWorks or equivalent CAD program and ability to review/create parts and BOMs.
• Electronics and wiring experience including production of electrical diagrams/drawings.
• Hands-on manufacturing experience in AS9100/ISO regulated environments.

Responsibilities

• Create 3D models and drawings, and design master drawing sets for Manufacturing Engineering Team.
• Support new production lines and process improvements; assess equipment, hardware, tooling.
• Develop wiring/control drawings for sensors, switches, pumps, motors, and related equipment.
• Ensure engineering designs and data are complete for references and customer needs; prepare reports.
• Provide hands-on support on shop floor for issues, fabricate prototypes and tools as needed.
• Apply Lean or Six Sigma to improve processes and yield with root-cause analysis.
• Create/maintain Design Engineering eBOMs; coordinate with Prototyping for supplier sourcing.
• Lead EHS actions to improve safety and meet cost and quality goals; collaborate with teams.
• Perform other duties as assigned by Engineering Manager.

Skills

SolidWorks proficiency

Electrical wiring experience

Shop floor to CAD translation

Lean Six Sigma knowledge

Strong communication

Travel willingness

Education

AS in Manufacturing Engineering

BS in Mechanical Engineering or ABET-eligible program

Tools

SolidWorks

Job description

AeroCore Technologies - Mechanical Engineer II

Brownsburg, Indiana

About AeroCore Technologies:

AeroCore Technologies is redefining aviation maintenance. As the inventor and patent holder of Nucleated Foam Technology, we engineer industry-leading solutions that elevate all aspects of the engine wash program - helping our customers clean better, operate quicker, and fly longer, across both military and commercial aircraft.

Join a team building technology that delivers the largest return-on-investment in the industry, reducing costs, increasing operational speed, and protecting long-term engine health from day one. Here, your work directly shapes how operators, maintenance crews, and program leaders experience less downtime and stronger engine performance.

Headquartered in Brownsburg, Indiana, AeroCore operates across multiple sites throughout the United States and internationally - offering the opportunity to grow your career alongside a company bringing cutting-edge technology to where customers need it most. We’re proud to have been recognized as a Best in Class Workplace Culture & Employee Appreciation winner by USA Today Top Workplaces in both 2025 and 2026 - an achievement that reflects the strength, dedication, and passion of our people.

Role Summary:

We’re looking for a practical, hands-on manufacturing professional who enjoys solving real-world problems on the shop floor. They should be comfortable moving between CAD designs and drawings, electrical wiring, and hands-on assembly or troubleshooting - someone who can communicate well with a Team and take ownership of projects.

This person has enough manufacturing experience to work confidently in a structured, quality-focused environment, ideally aerospace or AS9100, but is still eager to learn and grow. They are reliable, adaptable, mechanically inclined, and comfortable traveling occasionally to support fulfillment and continuous-improvement work.

Role Specifics:

Shift Schedule: Day Shift

Hours: 7:00am to 3:30pm

On-Site Required

Job Type: Full Time, Salary Position

• Create 3D models and drawings, as well as design engineering master drawing sets in support of the Manufacturing Engineering Team.
• Support implementation of new production lines and process improvements; assess production equipment, hardware, and tooling.
• Support layout, drawings, and development of wiring and control for sensors, switches, pumps, motors, and other electronic equipment.
• Ensure that all engineering designs and technical data are complete and accurate for future reference and customer / end user requirements; prepare and present product and process reports by collecting, analyzing, and summarizing information and trends.
• Work hands on to support the shop floor and field with designs, ongoing issues, breakdowns and other issues as they arise. This may include hands on fabrication of prototypes, test equipment and other tools as needed to evaluate potential designs.
• Use best engineering and manufacturing practices to improve manufacturing processes; apply Lean or Six Sigma methods to increase efficiency and first pass yield, with effective root cause problem solving.
• Create and maintain Design Engineering eBOMs. Coordinate with Prototyping for new supplier sourcing and selection when needed, for capture of alternate parts in the eBOM.
• Participate in EHS actions to improve safety on the shop floor; lead and work with manufacturing and other support Teams to complete projects that meet EHS, production, quality, and cost savings goals on time
• Other duties as assigned by the Engineering Manager

Role Requirements:

A.S. in Manufacturing Engineering or other relevant field, with 4+ years of engineering experience, OR B.S. in Mechanical Engineering, Mechanical Engineering Technology, Materials Engineering, or similar relevant degree from an ABET-accredited Engineering program, with 2+ years of engineering experience

• Hands-on experience working with a highly technical, fast-paced Team in a technical field may be used to replace the above listed years of engineering Team experience.
• Experience with SolidWorks or equivalent CAD program, and the ability to both review and create part and tooling models, drawings, and BOM objects.
• Electronics and wiring experience (controls, sensors, switches) including the production of electrical diagrams and drawings for same
• Hands-on manufacturing experience within an AS9100 or ISO regulated environment.

Strong communication skills between departments and across levels of an organization.

Practical knowledge of machine or tooling design, machine controls, safety requirements, ergonomic requirements, machine validation, maintenance, failure modes.

A willingness to learn and adapt to new requirements and environments is expected.

Advanced analytical and problem-solving skills, with ability to work independently and collaboratively.

Basic knowledge of machine design, pumps and piping systems, electrical components and connections, generators, and air compressor piping and connections

Proficient in Microsoft Office applications, including Excel, PowerPoint, and Outlook.

Willing and able to follow required policies (i.e. Safety, Alcohol & Drug Testing, AeroSpace & Defense Regulations as required)

Ability to sit or stand for long periods of time, and the ability to lift up to 60 lbs, manipulate heavy loads, use hand tools for extended periods. Reasonable accommodation can be made as needed.

Preferred Experience for This Position:

Advanced knowledge of SolidWorks, with experience in sensors, control design, and component selection; basic programming a plus.

Hands-on shop-floor experience, such as CNC/CAM, machining, fabrication, welding, or assembly, along with familiarity with 3D printing and rapid prototyping tools.

Prototyping experience building, testing, and iterating on fixtures, tools, or production hardware.

Exposure to PLCs or automated equipment, including troubleshooting or programming.

Experience with continuous-improvement methods (Lean, Six Sigma, process optimization) and quality systems in a regulated manufacturing environment (e.g., AS9100, aerospace, or jet-engine production).

• Full Uniform entitlement to include work boot and Rx Safety glasses stipend
• Annual Merit Based Pay Increases and spot bonus potential for performance
• BYOD stipend of $50 per month
• Medical, dental, vision, and life insurance
• Short-Term and Long-Term Disability (STD & LTD)
• Company Paid Life Insurance Policy of $50,000 with AD& D addendum
• 401K with Employer Match
• Paid parental leave and military leave
• 80 hours of paid time off (PTO) annually
• 40 hours of sick leaveCompensatory time (available on a situational basis)

AeroCore Technologies, LLC is an equal opportunity employer. We value showing enthusiasm to our purpose while bringing out the best of each other, our customers, and the products we service. We never discriminate based on race, religion, national origin, gender identity or expression, sexual orientation, age, or marital, veteran, or disability status.