Mechanical Engineer - Flight Hardware & Ruggedized Systems

Booz Allen Hamilton; Roseville (CA); On-site; USD 62,000 - 141,000; Full time

Job summary

Booz Allen Hamilton is seeking a Mechanical Engineer with aerospace and defense experience to design and analyze rugged flight hardware. You will mentor engineers and interface with vendors to ensure all mechanical requirements are met.

You will collaborate with systems and electrical engineers, applying thermal and material science principles while leveraging DFMA and SolidWorks for manufacturability and reliability. A Secret clearance is preferred where feasible.

Qualifications

• 3+ years of hardware design, analysis, and prototyping including DFMA.
• Experience with 3D modeling in SolidWorks.
• Experience collaborating with an integrated product team and partner engineering teams.
• Experience with multiple manufacturing technologies including traditional subtractive and additive techniques.
• Product design for manufacturability, reliability, and maintainability.
• Knowledge of engineering and physics principles as they apply to hardware design and product development.
• Knowledge of thermal mitigation techniques and analysis methods for packaged electronics.
• Ability to obtain a Secret clearance
• Bachelor’s degree in mechanical engineering.

Responsibilities

• Apply advanced engineering skills to identify solutions for flight platforms and oversee flight hardware design.
• Interface with vendors and stakeholders to ensure mechanical requirements are met.
• Collaborate with systems and electrical engineers to complete design and technical analysis of ruggedized solutions.
• Mentor and supervise team members.
• Work with an integrated product team and partner engineering groups.

Skills

Hardware design

3D modeling

DFMA

Cross-functional collaboration

Thermal analysis

Secret clearance

Design for manufacturability

Material science basics

Education

Bachelor’s degree in mechanical engineering

Tools

SolidWorks

ANSYS

Job description

Booz Allen Hamilton is seeking a Mechanical Engineer with aerospace and defense experience to design and analyze rugged flight hardware. You will mentor engineers and interface with vendors to ensure all mechanical requirements are met.

You will collaborate with systems and electrical engineers, applying thermal and material science principles while leveraging DFMA and SolidWorks for manufacturability and reliability. A Secret clearance is preferred where feasible.