Mechanical Engineer / Counter-UAS

Drone.vet; Gilbert (AZ); On-site; USD 110,000 - 150,000; Full time

Job summary

Advance Technology Systems Company seeks a Mechanical Engineer to design and integrate Counter-UAS hardware. You will develop ruggedized mechanical systems, sensor housings, and deployable structures for mobile and fixed platforms, with emphasis on thermal management and EMI shielding.

You will perform structural, thermal, and vibration analyses, create CAD models in SolidWorks/Creo/CATIA, and collaborate with RF, electrical, and systems teams to ensure manufacturability and reliability in

Qualifications

• Bachelor’s degree in Mechanical Engineering or related discipline.
• 5+ years of mechanical design experience, defense/aerospace preferred.
• Proficient in 3D CAD software (SolidWorks, Creo, CATIA).
• Strong knowledge of materials and manufacturing processes.
• Experience designing ruggedized hardware for outdoor or military environments.
• Familiarity with MIL-STD-810/461.
• Ability to perform FEA, thermal, and vibration analyses.
• Team player in fast-paced, multidisciplinary environments.

Responsibilities

• Design mechanical components and assemblies for C-UAS platforms.
• Perform structural, thermal, and vibration analyses.
• Integrate radar, RF, EO/IR, and countermeasure systems.
• Develop CAD models, drawings, and docs with SolidWorks/Creo.
• Conduct tolerance analysis and ensure manufacturability.
• Collaborate with electrical, RF, embedded teams.
• Oversee prototype fabrication and testing.
• Address IP, EMI shielding, and thermal dissipation.
• Support field testing at test ranges or customer sites.
• Interface with vendors to meet quality and cost targets.

Skills

Mechanical design

3D CAD

Thermal management

Vibration analysis

DFM DFA

RF/EMI awareness

Prototyping

Cross-functional

Problem solving

Education

Bachelor’s degree in Mechanical Engineering

Tools

SolidWorks

Creo

CATIA

Job description

Mechanical Engineer – Counter-UAS (C-UAS)

Position Summary

We are seeking a highly skilled Mechanical Engineer to support the design, development, and integration of Counter-Unmanned Aircraft Systems (C-UAS). This role focuses on the mechanical design and physical integration of systems used to detect, track, and defeat unmanned aerial threats. The ideal candidate will bring expertise in ruggedized systems, precision mechanisms, thermal management, and defense-related hardware development.

Key Responsibilities

• Design and develop mechanical components and assemblies for C-UAS platforms, including sensor housings, effectors, mounting systems, and deployable structures
• Perform structural, thermal, and vibration analysis to ensure performance in demanding operational environments
• Support integration of radar, RF, EO/IR, and kinetic/non-kinetic countermeasure systems into mobile and fixed platforms
• Develop CAD models, detailed drawings, and technical documentation (using tools such as SolidWorks, Creo, or similar)
• Conduct tolerance stack-up analysis and ensure manufacturability (DFM/DFA)
• Collaborate with electrical, RF, embedded systems, and systems engineering teams for cross-disciplinary integration
• Oversee prototype fabrication, assembly, and testing; troubleshoot mechanical issues and implement design improvements
• Manage environmental considerations such as ingress protection (IP ratings), EMI shielding, and thermal dissipation
• Support field testing and system deployment activities, including travel to test ranges or customer sites
• Interface with vendors and manufacturing partners to ensure quality and cost targets are met

Required Qualifications

• Bachelor’s degree in Mechanical Engineering or related discipline
• 5+ years of experience in mechanical design, preferably in defense, aerospace, or robotics systems
• Proficiency in 3D CAD software (SolidWorks, Creo, CATIA, etc.)
• Strong understanding of materials, manufacturing processes, and mechanical system design
• Experience designing ruggedized hardware for outdoor or military environments
• Familiarity with MIL-STD requirements (e.g., MIL-STD-810, MIL-STD-461)
• Ability to perform engineering analysis (FEA, thermal, vibration)
• Strong problem-solving skills and ability to work in fast-paced, multidisciplinary teams

Preferred Qualifications

• Experience with C-UAS, UAV, or air defense systems
• Knowledge of RF systems integration impacts on mechanical design (antenna placement, shielding, etc.)
• Experience designing gimbal systems, tracking mounts, or directed energy platforms
• Exposure to kinetic or non-kinetic countermeasure systems (e.g., jammers, interceptors, nets)
• Master’s degree in Mechanical Engineering or related field
• Active security clearance or ability to obtain one

Key Skills

• Mechanical system integration
• Thermal management and environmental design
• Structural and vibration analysisPrecision mechanism design
• Cross-functional collaboration
• Rapid prototyping and iteration

ATSC is committed to creating a diverse environment and is proud to be an Equal Opportunity Employer. We invite resumes from all interested parties including women, minorities, veterans, and persons with disabilities.

Advance Technology Systems Company is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.