Mechanical Engineer

Orange EV; Garden City (KS); On-site; USD 85,000 - 115,000; Full time

Job summary

Orange EV is seeking a Truck Frame Engineer to design, develop, and produce robust truck frame structures, applying DFM principles and working with suppliers. The ideal candidate has a BS in mechanical engineering, 5+ years in heavy-vehicle frame design, and strong experience with welded structures, CAD, GD&T, and FEA.

You will lead design reviews, support prototype builds, and collaborate across manufacturing, quality, and supply chain to optimize weight, cost, and reliability while ensuring

Qualifications

• Bachelor’s degree in mechanical engineering or related field.
• 5+ years in truck/frame design or heavy vehicle weldments.
• Experience with welded structures, fabrication, and DFM.

Responsibilities

• Design and develop truck frame structures and subframes from concept through production.
• Apply Design for Manufacturing (DFM) principles to ensure efficient fabrication, weldments and assembly
• Create and release 2D drawings, 3D models, and GD&T documentation
• Work closely with fabrication shops and suppliers to optimize manufacturability, cost, and quality
• Support prototype builds, testing, and validation of frame designs
• Review and approve supplier designs, tooling, and fabrication processes
• Drive continuous improvement initiatives in frame design, weight reduction, and cost optimization
• Troubleshoot manufacturing issues, welding defects, and tolerance stack-ups
• Participate in design reviews, DFMEA, and root cause analysis
• Ensure compliance with industry standards, safety regulations, and durability requirements.

Skills

DFM

Welded structures

Fabrication

GD&T

FEA

CAD (Inventor)

Supplier collaboration

Education

Bachelor's degree in mechanical engineering

Tools

Inventor

Job description

Join Orange EV , a fast-growing manufacturer of electric vehicles that are better for the earth, people, and the bottom line. Make a difference for the world as part of a company leading the electric vehicle revolution.

Position Summary

We are seeking a highly motivated Truck Frame Engineer with strong experience in Design for Manufacturing (DFM), metal fabrication, and supplier collaboration. This role will be responsible for the design, development, and production support of truck frame structures, ensuring robustness, manufacturability, and cost efficiency.

The ideal candidate will have hands‑on experience with welded structures, fabrication processes, and work closely with suppliers to bring designs from concept to production.

Position Responsibilities

• Design and develop truck frame structures and subframes from concept through production
• Apply Design for Manufacturing (DFM) principles to ensure efficient fabrication, weldments and assembly
• Create and release 2D drawings, 3D models, and GD&T documentation
• Work closely with fabrication shops and suppliers to optimize manufacturability, cost, and quality
• Support prototype builds, testing, and validation of frame designs
• Review and approve supplier designs, tooling, and fabrication processes
• Drive continuous improvement initiatives in frame design, weight reduction, and cost optimization
• Troubleshoot manufacturing issues, welding defects, and tolerance stack-ups
• Participate in design reviews, DFMEA, and root cause analysis
• Ensure compliance with industry standards, safety regulations, and durability requirements.

Position Qualifications

• Bachelor’s degree in mechanical engineering or related field
• 5+ years of experience in truck, trailer, heavy vehicle frame design, or complex weldments
• Strong understanding of:
  • Welded structures and fabrication processes
  • Design for Manufacturing (DFM)
  • Steel structures and material selection
• Experience working with suppliers and fabrication vendors
• Proficiency in CAD tools (Inventor, or similar)
• Knowledge of GD&T and tolerance analysis
• Experience with prototype builds and production support
• Utilize Finite Element Analysis (FEA) to evaluate structural performance, identify design improvements, and drive data-based engineering decisions

Ideal Candidates Will Also Have

• Understanding of cost modeling and supplier negotiation
• Experience with PLM systems

Key Skills

• Strong problem-solving and analytical skills
• Hands‑on approach to manufacturing and shop‑floor support
• Effective cross‑functional collaboration (suppliers, manufacturing, quality)
• Ability to manage multiple projects and timelines

Orange EV is an Equal Opportunity Employers and seek diversity in candidates for employment.

EEO Employer W/M/Vet/Disabled/Sexual Orientation/Gender Identity