Mechanical Design Engineer

Surge Staffing; Pittsview (AL); On-site; USD 70,000 - 100,000; Full time

Job summary

Surge Staffing is seeking a Mechanical Design / Product Engineer in Alabama to design, develop, and improve custom trailers for heavy-haul applications. You will work closely with Sales, Manufacturing, and Supply Chain to translate customer needs into safe, manufacturable solutions.

The ideal candidate has hands-on mechanical design experience, strong 3D CAD skills (SolidWorks preferred), and a solid grasp of heavy equipment or transportation systems.

Qualifications

• Bachelor's degree in Mechanical Engineering or Mechanical Engineering Technology.
• 3–5+ years of mechanical design experience in heavy equipment, trailers, or related sectors.
• Proficiency with 3D CAD software (SolidWorks preferred).
• Experience creating production drawings and engineering documentation.
• Knowledge of structural analysis and FEA.
• Understanding of metal fabrication, welding, and material selection for steel/aluminum.

Responsibilities

• Design and develop custom trailer solutions (lowboys, flatbeds, multi-axle transport).
• Create detailed 3D models and production-ready 2D drawings in SolidWorks or similar.
• Perform calculations and FEA to validate structures and performance.
• Maintain BOMs and support ERP integration.
• Collaborate with manufacturing to improve manufacturability and resolve design issues.
• Support prototype testing, validation, and field deployment.
• Ensure designs comply with DOT, FMVSS, SAE and related standards.
• Review specs with Sales and Purchasing and provide technical guidance.
• Participate in design reviews and ongoing product development.

Skills

3D CAD

SolidWorks

FEA

BOMs

ERP systems

Collaborative

Analytical

Communication

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

ERP software

Job description

We are seeking a Mechanical Design / Product Engineer to join our engineering team and play a key role in the design, development, and continuous improvement of custom, semi, and heavy‑haul commercial trailers. This position will collaborate closely with Sales, Manufacturing, and Supply Chain to transform customer requirements into innovative, safe, and manufacturable transportation solutions.

The ideal candidate is a hands‑on engineer with strong mechanical design experience, proficiency in 3D CAD modeling, and a solid understanding of heavy equipment or transportation systems.

Key Responsibilities

• Design and develop custom commercial trailer solutions, including lowboys, flatbeds, and specialized multi‑axle transport equipment.
• Create detailed 3D CAD models and production‑ready 2D engineering drawings using SolidWorks or similar CAD software.
• Perform engineering calculations, weight distribution analysis, and Finite Element Analysis (FEA) to validate structural integrity and product performance.
• Develop and maintain accurate Bills of Materials (BOMs) and support ERP integration.
• Collaborate with manufacturing teams to resolve design challenges, improve manufacturability, and support continuous improvement initiatives.
• Provide engineering support during prototype development, testing, and product validation.
• Ensure all designs comply with applicable transportation regulations, including DOT, FMVSS, SAE, and related industry standards.
• Partner with Sales and Purchasing teams to review customer specifications, evaluate components, and provide technical guidance.
• Participate in design reviews and contribute to ongoing product development and engineering improvements.

Qualifications

• Bachelor's degree in Mechanical Engineering or Mechanical Engineering Technology.
• 3–5+ years of mechanical design experience in heavy equipment, commercial vehicles, transportation, trailers, automotive, or OEM manufacturing.
• Proficiency with 3D CAD software (SolidWorks preferred).
• Experience creating production drawings and engineering documentation.
• Knowledge of structural analysis, engineering calculations, and Finite Element Analysis (FEA).
• Understanding of metal fabrication, welding processes, and steel and aluminum design.
• Experience creating and maintaining Bills of Materials (BOMs).
• Familiarity with ERP systems.
• Strong understanding of DOT, FMVSS, NHTSA, SAE, and other transportation industry regulations.
• Excellent analytical, problem‑solving, communication, and organizational skills.
• Ability to collaborate effectively with engineering, manufacturing, sales, and supply chain teams.

Preferred Qualifications

• Experience designing commercial trailers or heavy‑haul transportation equipment.
• Knowledge of hydraulic systems, suspension systems, and axle configurations.
• Experience supporting Lean Manufacturing or Lean Six Sigma initiatives.
• Familiarity with Design for Manufacturing (DFM) principles.

What We Offer

• Competitive salary and comprehensive benefits package.
• Opportunity to work on innovative, custom‑engineered products.
• Collaborative engineering and manufacturing environment.
• Career growth and professional development opportunities.
• Stable, growing organization with a commitment to quality and continuous improvement.