Mechanical Design Engineer - Level 2

AerSale, Inc.; Northern (KY); Hybrid; USD 65,000 - 90,000; Full time

Benefits offered by this job

Medical insurance

Dental coverage

Vision coverage

Life insurance

Short and long term disability

401K with employer contribution

ESPP

Education reimbursement

Employee referral program

Paid holidays

15 PTO days annually

Job summary

AerSale, Inc. seeks a Design Mechanical Engineer to design, develop, and review 3D CAD models and aircraft installations, ensuring compliance with functional and regulatory requirements.

You will create, check, and release detailed drawings, verify strength criteria per FARs, support STC and PMA test procedures, and collaborate with manufacturing, certification, and quality to advance approved designs.

Qualifications

• Bachelor’s degree in Aviation Engineering, Aerospace Engineering, Mechanical Engineering, or related field.
• Minimum of 2 to 4 years of experience as a design mechanical engineer.
• Experience with FAA FARs and certification processes is beneficial.

Responsibilities

• Design, develop, and review 3D CAD models and mock-ups of mechanical components, systems, and aircraft installations.
• Create, check, and release detailed part, assembly, and installation drawings per engineering standards.
• Verify designs meet strength requirements and FAA regulations (FARs).
• Support development and review of test procedures for STCs and PMA applications.
• Collaborate with manufacturing, certification, and quality teams to support design and compliance.

Skills

Fatigue and damage tolerance analysis

FEA/CFD interpretation

Manufacturing processes knowledge

Technical documentation

Team collaboration

Problem-solving

Communication skills

MS Office

Education

Bachelor's degree in Aviation Engineering, Aerospace Engineering, Mechanical Engineering, or related field

Tools

AutoCAD

SolidWorks

Autodesk Inventor

CATIA

Job description

**Who we are:** AerSale is a global leader and market innovator specializing in aviation products and services to meet the growing demand for aftermarket support in global passenger, cargo, and government segments. Featuring complete aircraft nose-to-tail, value-added offerings, including Aircraft & Component Maintenance, Repair and Overhaul Services (MRO), Aircraft & Engine Sales and Leasing, Used Serviceable Material (USM) Sales and Parts Exchange, Flight Equipment Asset Management Services, Internally developed aircraft and component modifications (engineered solutions) designed to enhance aircraft performance and operating economics (e.g. AerSale, AerTrak and AerAware). For more information, visit us at www.aersale.com.**What we Offer:** • Medical Insurance • 100% Employer Paid Dental, Vision, Life, Short and Long Term Disability Insurance • 401K with Employer Contribution • Employee Stock Purchase Plan (ESPP) • Education Reimbursement (related field) • Employee Referral Program and Recognition Program • Paid Holidays and 15 Paid Time-Off Days annually**Job Description:****Essential Duties and Responsibilities:*** Design, develop, and review 3D CAD models and mock-ups of mechanical components, systems, and aircraft installations to ensure compliance with functional and regulatory requirements.* Create, check, and release detailed part, assembly, and installation drawings in accordance with engineering standards and company drawing practices.* Verify that mechanical and structural designs, including detail and assembly drawings, comply with applicable strength requirements, design criteria, and relevant FAA regulations (FARs).* Support the development and review of test procedures used to substantiate FAA Supplemental Type Certificates (STCs) and Parts Manufacturer Approval (PMA) applications.* Evaluate mechanical designs for completeness, manufacturability, and proper application of engineering principles and best practices.* Perform planning and selection of equipment installation requirements, ensuring proper fit, function, and integration within aircraft systems.* Conduct aircraft or customer site surveys as required to assess installation conditions, troubleshoot issues, and develop engineering solutions.* Communicate field findings and proposed solutions to the engineering team for incorporation into the certified type design and production documentation.* Collaborate with cross-functional teams including manufacturing, certification, and quality to support design development and compliance objectives.* Adjust work schedule as needed to support project and organizational demands.* Performing other duties as assigned.**Education and Experience:*** A Bachelor’s degree in Aviation Engineering, Aerospace Engineering, Mechanical Engineering, or a related field from an accredited college or university, or an equivalent combination of education and relevant work experience.* Minimum of 2 to 4 Years of Experience as a design mechanical engineer or equivalent combination of education and experience.**Skills and Abilities:*** Proficient in AutoCAD, SolidWorks, Autodesk Inventor, and CATIA, with strong 3D modeling and CAD design skills.* Knowledge of fatigue and damage tolerance analysis, with basic FEA/CFD interpretation.* Familiar with manufacturing processes and technical documentation, including blueprints and maintenance manuals.* Strong team collaboration, problem-solving, and communication skills.* Advanced proficiency in Microsoft Office.* Highly motivated, detail-oriented, adaptable, and committed to confidentiality and continuous learning.If you would like to see your career take flight, apply today!*Aersale is an Equal Opportunity Employer. The company prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, general identity, national origin, or for inquiring about, discussing, or disclosing information about compensation. As a Government Contractor Aersale **takes affirmative action to employ and advance in employment individuals without regard to disability or veteran status**. If you are an Individual with Disability and require any assistance with the application process please contact Human Resources at: [e-mail].*