Mechanical Design Engineer

Insight Global; Long Beach (CA); On-site; USD 90,000 - 130,000; Full time

Job summary

Insight Global is seeking an experienced mechanical engineer to own and advance the thermal system design for automotive hardware—from concept through production release. You will design coolant, refrigeration, heat pump, and HVAC components using 3D CAD and ensure manufacturability across processes, while collaborating with cross-functional teams to ensure validation and production readiness.

The role requires 3+ years in automotive design, strong GD&T, and experience with EV thermal

Qualifications

• Bachelor's degree in Mechanical Engineering or related discipline, or equivalent practical experience.
• 3+ years of experience designing automotive components or systems.
• Proficiency with CATIA, NX, or 3DEXPERIENCE.
• Strong understanding of GD&T and tolerance stack-up analysis.
• Knowledge of DFM and DFA principles across multiple manufacturing processes.
• Familiarity with heat transfer, fluid dynamics, and pressure-system fundamentals.
• Master's degree in Mechanical Engineering or related discipline.
• Experience designing thermal system hardware, including coolant loops, refrigeration/heat pump systems, HVAC units, or heat exchangers.
• Background in EV thermal management systems supporting batteries, drive units, power electronics, and cabin climate control.

Responsibilities

• Own the mechanical design of thermal system hardware from concept through production release.
• Design components and assemblies across coolant, refrigeration, heat pump, and HVAC subsystems using 3D CAD.
• Package and route thermal hardware throughout the vehicle, resolving space constraints with other systems.
• Convert thermal/hydraulic/refrigerant requirements into physical hardware designs, including flow paths and heat exchanger integration.
• Develop designs optimized for manufacturing and assembly (injection molding, brazing, stamping, extrusion, machining).
• Apply GD&T, perform tolerance stack-up analyses, and establish critical dimensions for fit and seal.
• Support CFD, FEA, durability, and thermal analyses; use DFMEA to mitigate design risks.
• Create and release drawings, maintain CAD models and BOMs, manage engineering changes.
• Collaborate with systems engineers, controls, test, manufacturing teams, and suppliers for validation and production readiness.

Skills

3D CAD

GD&T

DFM

DFA

CFD

FEA

DFMEA

DVP&R

BOM

Education

Bachelor's degree in Mechanical Engineering

Master's degree in Mechanical Engineering

Job description

Job Description

Own the mechanical design of thermal system hardware, translating performance and packaging requirements into manufacturable designs from concept through production release.Design components and assemblies across coolant, refrigeration, heat pump, and HVAC/climate subsystems using 3D CAD.Package and route thermal hardware throughout the vehicle, resolving space, clearance, and interface constraints with battery, drive unit, power electronics, chassis, body, and other vehicle systems.Convert thermal, hydraulic, and refrigerant system requirements into physical hardware designs, including flow paths, sealing strategies, mounting features, and heat exchanger integration.Develop designs optimized for manufacturing and assembly processes, including injection molding, brazing, stamping, extrusion, and machining.Apply GD&T principles, perform tolerance stack-up analyses, and establish critical dimensions to ensure fit, sealing, and functional performance.Support CFD, FEA, durability, and thermal analyses while utilizing DFMEA methodologies to identify and mitigate design risks.Create and release engineering drawings, maintain CAD models and BOMs, and manage engineering changes throughout the product lifecycle.Collaborate closely with systems engineers, controls engineers, test engineers, manufacturing teams, and suppliers to support validation, design reviews, and production readiness.

Skills and Requirements

Bachelor's degree in Mechanical Engineering or a related discipline, or equivalent practical experience.3+ years of experience designing automotive components or systems.Proficiency with 3D CAD platforms such as CATIA, NX, or 3DEXPERIENCE.Strong understanding of GD&T and tolerance stack-up analysis.Knowledge of Design for Manufacturing and Assembly (DFM/DFA) principles across multiple manufacturing processes.Familiarity with heat transfer, fluid dynamics, and pressure-system fundamentals as applied to thermal hardware design.Master's degree in Mechanical Engineering or a related engineering discipline.Experience designing thermal system hardware, including coolant loops, refrigeration/heat pump systems, HVAC units, or heat exchangers.Background in EV thermal management systems supporting batteries, drive units, power electronics, and cabin climate control.Familiarity with refrigeration and HVAC system design.Experience with actuators, valves, and controls-integrated hardware.Knowledge of DFMEA, DVP&R, engineering release processes, and change management for production parts.

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to [e-mail].