Mechanical CAD Designer

TSC; Washington; On-site; USD 100,000 - 160,000; Full time

Benefits offered by this job

ESOP participation

401k Plan

Flexible Work Schedules

Tuition Reimbursement

Co-Sponsored Health Plan

Paid Leave

Job summary

TSC in Washington, DC is seeking a Mechanical Designer to design, prototype, test and sustain advanced systems for communication hardware. You will work onsite with multi-disciplinary teams, translating requirements into robust mechanical designs, drawings and documentation.

You will perform analysis, prototype and test activities, and support integration, maintenance and upgrades across deployed systems, complying with security and contract requirements.

Qualifications

• 7-10+ years of proven experience in mechanical design and product development.
• Proficiency with SolidWorks 3D CAD/CAM software and creating technical drawings.
• Hands-on fabrication, assembly, testing and troubleshooting of mechanical systems.
• Knowledge of materials, machining processes, tolerances and manufacturing methods.
• Experience with design-for-manufacturability and documentation for all design stages.

Responsibilities

• Mechanical system design, development and documentation.
• Prototype design, assembly, testing and troubleshooting of mechanical components.
• Integration and sustainment of mechanical systems into existing platforms.

Skills

SolidWorks

3D CAD

DFM

Prototyping

Communication

Security clearance

Job description

TSC is seeking a highly motivated and skilled Mechanical Designer to support our customer in Washington, DC. The ideal candidate will be hands‑on with a strong background in mechanical systems and equipment, assemblies and product development. This role involves everything from concept development and design to prototyping, testing, integration, maintenance and sustainment of advanced systems and hardware for communication systems. You will have the opportunity to work onsite alongside other engineers, technicians and professionals at various customer locations, collaborating with multi-disciplinary teams in a fast‑paced and challenging environment.

Responsibilities

You will have the opportunity to work with advanced equipment, tools and technologies to support both legacy and new mechanical systems across many areas of support, to include the following:

• Mechanical System Design & Development Support
  • Design robust and reliable mechanical and electromechanical systems, assemblies and components.
  • Analyze system requirements and translate them into detailed mechanical design specifications.
  • Create 3D CAD models, engineering drawings and manufacturing documentation.
  • Perform analysis, material selection and design‑for‑manufacturability (DFM) assessments.
  • Create and maintain detailed documentation for all stages of the design process.
• Prototyping, Testing & Troubleshooting
  • Design, assemble, and build prototypes designs and performance requirements.
  • Perform analysis as needed of failures and implement corrective actions.
  • Support environmental, vibration, thermal and functional testing activities.
• Integration & Sustaining Support
  • Support integration of new mechanical systems and components into existing platforms & infrastructure.
  • Support fabrication, assembly, installation and maintenance activities for deployed systems.
  • Coordinate with manufacturing, technicians, engineers and suppliers to ensure successful hardware implementation.
  • Perform routine maintenance, upgrades and configuration improvements on mechanical and electromechanical equipment for communications equipment and antenna systems.
• Customer & Team Interaction
  • Work closely with a small and highly effective team to support various customers in understanding their needs to provide technical support and meet their requirements.
  • Collaborate with multi-disciplinary engineering teams to ensure project success.
  • Communicate project status and technical information effectively to peers & leadership.

Required Qualifications

• 7-10+ years of proven experience in mechanical design and product development.
• Strong experience with design, concept development, prototyping, testing, integration, manufacturing support, and sustainment.
• Proficiency with SolidWorks 3D CAD/CAM software, etc.
• Experience creating technical drawings, specifications, documentation and design analyses.
• Hands‑on experience with fabrication, assembly, testing and troubleshooting complex mechanical systems.
• Strong understanding of materials, machining processes, fasteners, tolerance stack‑ups and manufacturing methods (e.g. additive manufacturing/3D printing, CNC machining, injection molding, etc.).
• Experience working with hand tools, power tools, precision measurement equipment and shop equipment.
• Excellent interpersonal and communication skills, able to interact effectively with customers and peers.
• Demonstrated ability to work effectively in a high‑stress, high‑speed environment.
• Ability to work both independently and collaboratively within a multi‑disciplinary team.
• Demonstrates strong initiative, self‑motivation, and a proactive approach to problem‑solving without requiring constant direction.
• Active DoD Secret clearance with the ability to obtain and maintain a DoD TS/SCI clearance.
• Ability to lift and/or move 50 pounds.

U.S. Citizenship Required for this Position

Yes

Eligibility to Obtain a DoDSecurity Clearance Required for this Position

Yes, will be required to obtain and maintain a security clearance.

Travel

Some (local)

Relocation Assistance Available

No

Position Contingent Upon Award of Contract

No

In compliance with applicable pay transparency laws, the expected salary range for this position is $100,000 – $160,000 per year, depending on experience and location. This role is also eligible for an annual performance bonus and may include equity or incentive compensation as part of the total rewards package.

TSC Benefits

TSC offers a stable work environment, a competitive salary, and a comprehensive benefit package; including ESOP participation, 401k Plan, Flexible Work Schedules, Tuition Reimbursement, Co‑Sponsored Health Plan, Paid Leave and much more.

Applying to TSC

Employment at TSC is contingent upon the successful completion of a comprehensive background check, security investigation, and a drug screening.

This contractor and subcontractor shall abide by the requirements of 41 CFR 60–1.4(a), 60–300.5(a) and 60–741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, national origin, or for inquiring about, discussing, or disclosing information about compensation. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.

This contractor and subcontractor shall abide by the requirements of 41 CFR 60–1.4(a), 60–300.5(a) and 60–741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, national origin, or for inquiring about, discussing, or disclosing information about compensation. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.