Materials and Process Engineer

Plasma Processes, LLC; Huntsville (AL); Hybrid; USD 75,000 - 110,000; Full time

Job summary

Plasma Processes, LLC in Huntsville, AL, is seeking a Materials and Process Engineer to develop, characterize, and mature materials and processes for propulsion and high-temperature applications. The role supports advanced materials development using innovative manufacturing methods.

Responsibilities include leading material test campaigns, interpreting data, and managing research and development programs with DoD and prime contractors as applicable.

Qualifications

• Bachelor’s degree in Metallurgy or Materials Science or Materials Engineering.
• Experience in metallography and structural/physical material evaluation techniques.
• Good problem-solving skills.
• Ability to work independently on assigned projects and bring them to close; interpret engineering drawings/models and apply their specific intent.

Responsibilities

• Assess relationship between manufacturing, microstructure and mechanical performance.
• Identify and define problems, collect data and draw valid conclusions.
• Lead execution of material test and development campaigns.
• Create, review and maintain engineering documentation including work instructions, test procedures, and specifications.
• Work in a team environment.
• Lead/direct technicians using both written and verbal instructions.
• Generate charts and graphs in Microsoft Excel and PowerPoint.
• Self-managed research efforts.
• Project management of research and manufacturing activities.

Skills

Metallurgy

Materials Science

Problem solving

Independent work

Engineering drawings interpretation

Education

Bachelor’s degree in Metallurgy or Materials Science or Materials Engineering

Masters, or PhD in Materials Science, Materials Engineering or Metallurgy

Tools

Excel

PowerPoint

NDE techniques

SEM

EDS

XRD

ICP

Job description

Plasma Processes, a supplier of advanced coatings and additively manufactured material solutions for aerospace, defense, power generation, and other key industries has an immediate opening for a Materials and Process Engineer. The candidate will support advanced materials development using innovative manufacturing methods. Experience with thermal barrier coatings (TBC), ultrahigh temperature ceramics (UHTC), and refractory materials is preferred.

Job Summary:

This position will involve developing, characterizing, and maturing materials and processes for propulsion and other high-temperature applications. The goal of this position is to conduct research efforts and manage development and, or production programs within DoD and prime contractors.

Key Responsibilities:

• Assess relationship between manufacturing, microstructure and mechanical performance
• Identify and define problems, collect data and draw valid conclusions
• Lead execution of material test and development campaigns
• Create, review and maintain engineering documentation including work instructions, test procedures, and specifications
• Work in a team environment
• Lead/direct technicians using both written and verbal instructions
• Generate charts and graphs in Microsoft Excel and PowerPoint
• Self-managed research efforts
• Project management of research and manufacturing activities

Qualifications:

• Bachelor’s degree in Metallurgy or Materials Science or Materials Engineering
• Experience in metallography and structural/physical material evaluation techniques
• Good problem-solving skills
• Ability to work independently on assigned projects and bring them to close
• Ability to interpret engineering drawings/models and apply their specific intent

Preferred Qualifications:

• Masters, or PhD in Materials Science, Materials Engineering or Metallurgy.
• Active security clearance preferred
• Experience in manufacturing, aerospace, automotive or defense
• Experience with mechanical testing using load frames or similar equipment
• Experience contributing to the disposition of non-conformances
• Hands‑on experience with the manufacturing or testing of high temperature materials
• Familiarity with (NDE) techniques
• Experience with materials characterization (SEM, EDS, XRD, ICP)