Manufacturing Quality Engineer

Insight Global; Dearborn (MI); On-site; USD 54,000 - 73,000; Full time

Benefits offered by this job

Medical Insurance

Dental Insurance

Vision Insurance

401k with employer match

Job summary

Insight Global is seeking a Quality Engineer / Process FMA Specialist to support Ford's PTME and Global Quality organizations. You will improve manufacturing system performance, strengthen quality processes, and support launches across powertrain manufacturing operations.

The role requires PFMEAs, Control Plans, APQP experience, and hands-on problem solving (3L5Y, 8D, A3). Travel to plants is expected, with compensation around $46/hr and full benefits.

Qualifications

• Bachelor's degree in engineering is required.
• 5+ years in a manufacturing environment with quality focus.
• Hands-on PFMEA creation, review and updates.
• Extensive control plan development and maintenance experience.
• APQP experience in manufacturing operations.
• Root-cause analysis with corrective actions.
• Proficient in 3L5Y, 8D, and A3 problem solving.
• Six Sigma DMAIC experience and belt certification preferred.
• Familiar with Ford quality processes and systems (MIDAS/FEDE/GPDS).
• Knowledge of GD&T and CAD tools (AutoCAD) required.

Responsibilities

• Develop, review, and maintain PFMEAs and Control Plans.
• Lead root-cause investigations using structured methods.
• Drive permanent corrective actions and improvements.
• Support launch quality reviews and warranty investigations.
• Identify recurring failure modes and risks for mitigation.
• Collaborate with cross-functional teams on quality initiatives.
• Update quality tools, training materials, and reporting.
• Analyze data to improve process robustness.
• Travel to manufacturing plants to support launches and deep-dives.

Skills

Root cause analysis

Structured problem solving

Analytical thinking

Communication skills

Continuous improvement

Project coordination

Education

Bachelor's Degree in Engineering

Six Sigma Green Belt or Black Belt

Tools

PFMEA

Control Plans

APQP

3L5Y (3-Legged 5-Why)

8D

A3

DMAIC

MIDAS

FEDE

GPDS

Knowledge Packets

CAD software (AutoCAD)

GD&T

Job description

Job Description

Insight Global is seeking a Quality Engineer / Process FMA Specialist to support Ford's PTME and Global Quality organizations. This individual will be responsible for improving manufacturing system performance, strengthening quality processes, and supporting launch and warranty initiatives across powertrain manufacturing operations. The ideal candidate will have extensive experience with PFMEAs, Control Plans, APQP, and structured problem-solving methodologies. This role will partner cross-functionally with Manufacturing Engineering, Product Development, Plant Quality, and Operations teams to drive continuous improvement and quality excellence.

Key Responsibilities

• Develop, review, and maintain PFMEAs and Control Plans to ensure compliance with corporate standards
• Support root cause investigations using 3L5Y, 8D, A3, and other structured problem-solving methodologies
• Drive permanent corrective actions and continuous improvement initiatives
• Support launch quality reviews and warranty deep-dive investigations
• Identify recurring failure modes, process risks, and improvement opportunities
• Collaborate with Product Development, Plant Quality, and Global Engineering teams on quality initiatives
• Support implementation of lessons learned and best practices into future programs
• Update quality tools, systems, training materials, and reporting processes
• Analyze manufacturing and quality data to improve process robustness
• Travel to manufacturing plants to support launches, deep dives, and quality improvement efforts

Compensation:$46/hr -

Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages for this role will start on the 31st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave.

Skills and Requirements

• Bachelor's Degree in Engineering
• 5+ years of experience in a manufacturing environment
• Strong quality engineering experience within a manufacturing plant environment
• Hands-on experience creating, reading, updating, and auditing PFMEAs
• Extensive experience developing and maintaining Control Plans
• APQP experience within manufacturing operations
• Experience performing root cause analysis and implementing corrective actions
• Experience utilizing structured problem-solving methodologies including 3-Legged 5-Why (3L5Y), 8D, and A3
• Strong analytical, continuous improvement, and communication skills
• Experience supporting launch quality and warranty reduction initiatives
• Six Sigma Green Belt or Black Belt certification
• DMAIC experience
• Knowledge of Ford quality processes including SCCAF, SCCP, PFMEA, Control Plans, BOP, and Launch Readiness Assessments
• Experience with Ford systems such as MIDAS, FEDE, GPDS, and Knowledge Packets
• GD&T knowledge
• AutoCAD or other CAD software experience

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to [e-mail].