Manufacturing Process Engineer

SPG Consulting; Orange (MA); On-site; USD 70,000 - 90,000; Full time

Job summary

SPG Consulting is seeking a Manufacturing Process Engineer in Orange, MA, to enhance manufacturing through process optimization and documentation. The role emphasizes sheet metal fabrication, welding, and creating Standard Operating Procedures (SOPs).

Candidates should hold a Bachelor’s in Engineering and have at least 3 years of relevant experience. Strong problem-solving skills and knowledge of welding techniques are essential. The position promotes adherence to safety standards and continuous improvement strategies.

Qualifications

• Minimum 3 years of experience in a manufacturing or process engineering role.
• Proven experience developing and implementing SOPs for fabrication and welding.
• Strong understanding of welding techniques and metal forming.

Responsibilities

• Develop and maintain Standard Operating Procedures (SOPs) for processes.
• Analyze current workflows to improve cost, quality, safety, and efficiency.
• Design and optimize work methods, tools, fixtures, and layouts.

Skills

Sheet metal fabrication

Welding techniques (MIG, TIG, Stick)

Process optimization

SOP development

Lean Manufacturing

Six Sigma

Problem solving

Documentation

Communication skills

Education

Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering

Tools

CAD software (e.g., SolidWorks, AutoCAD)

ERP systems

Job description

Job Title: Manufacturing Process Engineer

Location: Orange, MA

Employment Type: Full-time (Only USC & GC candidates needed)

Job Overview

We are seeking a hands‑on Manufacturing & Process Engineer with deep expertise in sheet metal fabrication and welding. This role combines process optimization with manufacturing documentation, focusing on improving production methods, developing SOPs, and supporting the fabrication of custom‑engineered gates and water control systems.

Key Responsibilities

• Develop, implement, and maintain Standard Operating Procedures (SOPs) for sheet metal and welding processes.
• Analyze current manufacturing workflows and identify opportunities to improve cost, quality, safety, and efficiency.
• Design and optimize work methods, tools, fixtures, and layouts for sheet metal forming, cutting, and welding operations.
• Collaborate with design engineers to ensure manufacturability of custom metal components and welded assemblies.
• Lead root cause analysis and corrective actions for fabrication and welding‑related production issues.
• Support Lean Manufacturing and Six Sigma initiatives to drive continuous improvement.
• Assist in selecting, justifying, and commissioning capital equipment for welding and sheet metal fabrication.
• Train production personnel on new SOPs, equipment, and safety procedures specific to welding and fabrication.
• Monitor production metrics and implement data‑driven process improvements.
• Ensure compliance with internal specifications and industry standards such as AWS D1.1, ASME, AISC, and ISO 9001.
• Partner with Quality Assurance to validate and audit fabrication and welding processes.
• Support organizational safety programs and ensure adherence to OSHA regulations.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering (or related field).
• Minimum 3 years of experience in a manufacturing or process engineering role, with a strong focus on sheet metal and welding operations.
• Proven experience developing and implementing SOPs for fabrication and welding.
• Proficient in CAD software (e.g., SolidWorks, AutoCAD) and familiar with ERP systems.
• Strong understanding of welding techniques (MIG, TIG, Stick), metal forming, and fabrication equipment.
• Knowledge of Lean Manufacturing, Six Sigma, or other process improvement methodologies.
• Excellent problem‑solving, documentation, and communication skills.
• Ability to manage multiple priorities in a fast‑paced, custom‑manufacturing environment.

Preferred Qualifications

• Professional Engineering (PE) license or working toward license.
• Experience working with custom‑engineered, made‑to‑order products.
• Knowledge of ASME, AWS, AISC, and ISO 9001 standards related to metal fabrication and welded structures.
• Familiarity with FMEA, SPC, and root cause analysis.