Manufacturing Process Development Operations Engineer – New Product Programs

Jobtailor; Redford (MO); On-site; USD 120,000 - 170,000; Full time

Job summary

Ford is seeking a Manufacturing Technology Development leader to drive the creation and scaling of EV propulsion manufacturing technologies across global sites. You will guide cross-functional teams in ideation, design, and implementation of prototype tooling and processes, ensuring robust, testable solutions for high-volume production.

You will apply Six Sigma, data analysis, and system engineering principles to validate processes before manufacturing deployment, while coordinating with

Qualifications

• Bachelor of Science Degree in Mechanical, Electrical, Chemical, Industrial, Systems Engineering or related discipline.
• Master's degree preferred for advanced roles.

Responsibilities

• Develop, implement and scale manufacturing technology for product programs.
• Lead development of manufacturing technologies, processes, tooling and standards for EV powertrain propulsion systems.
• Collaborate with design and engineering teams to identify and prioritize technology initiatives.
• Plan and lead installation of process automation prototype tooling and equipment.
• Coordinate with suppliers and partners for testing and validation of tooling.

Skills

Leadership

Project management

Organizational skills

Interpersonal skills

Communication skills

Data analysis methods

Education

Bachelor of Science in Mechanical/Electrical/Industrial/Systems Engineering

Master of Science (preferred)

Tools

AutoCAD

3DX

CATIA

Siemens TeamCenter

Microsoft Office Suite

Job description

• Develop, implement and scale new manufacturing technology for Product Programs aligned to Product Design and Global Manufacturing Engineering strategies
• Lead development of manufacturing technologies, processes, tooling, equipment and engineering standards for EV powertrain propulsion manufacturing systems
• Collaborate with Product Design and Global Manufacturing Engineering Skill Teams to identify, define and prioritize manufacturing technology initiatives
• Establish and cascade Manufacturing Technology Development Roadmaps for EV Manufacturing Core Commodity Areas
• Benchmark internal and external best practices, processes, industry trends and emerging technologies
• Develop technical core competency for e-Drive Assembly Systems and Battery Pack Assembly Systems
• Lead Ford and external supplier cross-functional teams through ideation, concept generation, design, build and testing of prototype tooling and equipment
• Apply system engineering, Six Sigma and data-driven methods to validate process robustness before production implementation
• Develop facility floor-space and layout requirements for Ford and non-Ford facilities
• Plan, schedule and lead installation of process automation prototype tooling and equipment
• Interface with MTD, UAW and supplier partners for testing and prove-out
• Coordinate project activities and travel across Ford on-site, supplier on-site and remote off-site locations
• Manage project portfolio administration, including budgets, funding submissions, supplier quotes, purchase orders, invoices and financial accounting
• Prepare technical and strategic packages for review and approval by peer, cross-team, cross-organizational and senior leadership groups
• Grow, secure and protect company intellectual property
• Create technology documentation and facilitate knowledge transfer and technology replication across global manufacturing sites
• Participate in mentoring, coaching and learning-cascade activities
• Advocate for a manufacturing technology innovation culture across the enterprise

Requirements

• Bachelor of Science Degree in Mechanical, Electrical, Chemical, Industrial, Systems Engineering or related discipline
• Highly motivated self-starter with strong leadership, motivation and team building skills
• Exceptional project management, multi-tasking and organizational skills
• Excellent interpersonal skills and ability to work in a dynamic collaborative team setting
• Strong oral and written communication skills and ability to convey engineering and technical information with ease
• Adept with Digital 3D/Simulation Tools and Methods: AutoCAD, 3DX, CATIA, Siemens TeamCenter
• Proficient with the entire suite of Microsoft Office applications and tools
• Candidates must be legally authorized to work in the United States
• Visa sponsorship is not available for this position
• Domestic relocation is not available for this position
• Preferred: Master of Science Degree in Mechanical, Electrical, Chemical, Industrial, Systems Engineering or related discipline
• Preferred: Foundational education and knowledge in EV Manufacturing Systems and processes
• Preferred: Experience in a high-volume manufacturing environment with focus on production-related process automation
• Preferred: Familiarity with new program planning, implementation, launch deliverables and plant support requirements
• Preferred: Exposure interacting with Senior Leadership Teams across Manufacturing, Product Design and Manufacturing Sites
• Preferred: Expertise in Data Analysis Methods and Statistical Process Control and/or Six Sigma Black Belt Certification

Core Competencies

Demonstrates expertise in developing and implementing manufacturing technologies for EV powertrain systems, with a strong focus on project management, collaboration, and technical documentation. Proficient in applying data-driven methods and engineering standards to enhance manufacturing processes and drive innovation.

Highest-signal resume keywords

• Manufacturing Technology Development
• Project Management
• Data Analysis Methods
• Six Sigma Certification
• EV Manufacturing Systems

ATS Optimization Keywords

Hard Skills

• Manufacturing Technology
• Process Automation
• Engineering Standards
• Technical Documentation
• Data-Driven Methods
• Statistical Process Control
• Prototype Tooling Development
• Facility Layout Planning
• Benchmarking Best Practices
• E-Drive Assembly Systems

Soft Skills

• Leadership
• Team Building
• Interpersonal Skills
• Organizational Skills
• Communication Skills

Certifications & Qualifications

• Six Sigma Black Belt Certification

Industry Keywords

• EV Powertrain
• Manufacturing Engineering
• High-Volume Manufacturing
• Process Robustness
• Intellectual Property Management

Tools & Technologies

• AutoCAD
• 3DX
• CATIA
• Siemens TeamCenter
• Microsoft Office Suite