Manufacturing Process and Systems Engineer in Woburn

Energy Jobline ZR; Woburn (MA); On-site; USD 90,000 - 120,000; Full time

Job summary

Energy Jobline ZR is seeking an experienced engineer to manage destructive testing processes and drive automation in manufacturing. You will train staff, support QA, and ensure compliance with industry certifications while integrating real-time data analytics.

You will collaborate with maintenance and production to reduce waste, improve OEE, and implement Industry 4.0 solutions, including dashboards and data-driven decision making.

Qualifications

• Requires a Bachelor’s degree in engineering and strong analytical skills.
• Experience improving production control, SOPs, safety and quality.
• Familiarity with NADCAP requirements is a plus.
• Ability to train and lead teams and communicate across functions.

Responsibilities

• Support process improvement efforts on centerless grinding operations.
• Collect, analyze and report data on machine performance and output.
• Collaborate with maintenance and production to troubleshoot issues.
• Participate in continuous improvement initiatives.
• Develop dashboards and analytical tools to monitor process performance.
• Support manufacturing automation and Industry 4.0 initiatives.
• Ensure QA and regulatory documentation and certification compliance.
• Maintain clean, organized testing environment and safe practices.

Skills

Analytical thinking

Process improvement

Leadership

Cross-functional collaboration

Documentation and SOP development

Communication skills

Education

Bachelor's degree in Mechanical/Mechatronics/Industrial Engineering

Tools

Data analysis tools

Programming tools

Quality management systems

Job description

Job DescriptionJob Description

SUMMARY

Responsible for management, process development, training and integration of all destructive testing processes. Integration and automation where applicable. Train personnel to assure adequate staffing for current and future demands and assure real time maintenance of industry certifications. Support QA and in process quality requirements in support of the process and QA Manager. Capable of supporting customer and regulatory audits and documentation.

KEY RESPONSIBILITIES

• Support process improvement efforts on centerless grinding operations through analysis and using available systems and tools to identify manufacturing inefficiencies.
• Collect, analyze and report on data related to machine performance, process parameters and product output
• Collaborate with maintenance and production teams to trouble shoot mechanical issues and implement corrective actions
• Participate in continuous improvement initiatives
• Evaluate and improve material flow, setup reduction, machine utilization, and overall equipment effectiveness (OEE).
• Develop dashboards, reports, and analytical tools to monitor process performance.
• Support manufacturing automation initiatives and machine connectivity projects.
• Utilize programming and data analysis tools to collect, organize, and analyze production data.
• Support implementation of Industry 4.0 technologies where appropriate.
• Work closely with Quality Assurance to support and maintain compliance of the material testing laboratory to applicable certifications and standards

REQUIREMENTS / BACKGROUND:

• ABachelors Degree in engineering (Mechanical, Mechatronics, or Industrial engineering )
• Knowledgeable concerning mechanical principles, machining practices and the application of mathematics and dimensions to production machinery and tooling.
• Solid experience improving production control, standard operating procedures, safety, quality control and training through the use of standard engineering concepts and practices.
• Strong analytical, mathematical, organizational and communication skills
• Excellent PC Skills and familiar with programming tools

SKILLS, TRAITS AND COMPETENCIES:

• Strong leadership and interpersonal skills and the ability to communicate effectively across the organization
• Strong sense of responsibility, ownership and loyalty.
• Flexible with high energy; able to coordinate and manage multiple projects smoothly; self-starter with ability to teach

• Ability to systematically identify failure modes using tools like 5-Why or Fishbone and implement sustainable corrective actions.
• Strong capability in driving waste reduction, cycle time improvement, and process stability, ensuring measurable gains.
• Ability to work as a member, or lead, a project team with strong organizational skills and keen attention to detail. (2 competencies - collaboration and strong sense of prioritization)
• Working knowledge of NADCAP requirements, audit readiness, and documentation control to maintain certification in Heat Treat, Tensile, and Hardness Testing operations.
• Ability to develop and maintain clear SOPs, work instructions, and process maps to ensure repeatability, audit compliance, and effective training.
• Effective communication and coordination with quality, IT, operations, and external auditors to implement improvements and system integrations.
• Commitment to maintaining a clean, organized, and safe testing environment, supporting both operational efficiency and compliance requirements.

Other Requirements:

• Visual Acuity:Near acuity, with or without, accommodation is required for reading machine dial gauges, and precision measuring instruments used in the inspection of equipment
• Hearing Ability:Ability to monitor machine sounds to identify and diagnose changes in order to take appropriate action

• Working Conditions:
• Normal noise levels from operating machines
• Exposure to oils and cutting fluids
• Safety glasses required in the shop area