Manufacturing Engineer: Lean Improvement & Automation

ESCO Maritime; Yaphank (NY); On-site; USD 80,000 - 120,000; Full time

Benefits offered by this job

401k

Tuition Reimbursement

PTO

Medical

Dental

Vision

Stock Purchase Program

Life and Disability

Job summary

ESCO Maritime Solutions, a world leader in Signature Management and Power Conversion for the US and UK naval defense market, seeks a manufacturing engineer to design, optimize, and standardize production processes.

You will lead Lean initiatives, perform time studies, collaborate with design and production teams, develop SOPs, and drive continuous improvement while ensuring safety and quality. This on-site role supports production facilities in the New York area.

Qualifications

• Bachelor's degree in engineering plus 5+ years in manufacturing.
• Strong knowledge of manufacturing processes including machining, assembly, fabrication, and automation.
• Proficiency in process optimization, Lean Manufacturing, and quality improvement methodologies.
• Familiarity with CAD/CAM software and manufacturing simulation tools.
• Experience with statistical analysis, data-driven decision making, and process control techniques.
• Excellent problem-solving, analytical thinking, and decision-making skills.
• Strong communication and interpersonal skills.
• This position requires either a US Person or a non-US Person who is eligible to obtain any required Export Authorization.

Responsibilities

• Design, develop, and improve manufacturing processes, procedures, and layouts to achieve production goals
• Identify and implement cost-effective process improvements, including automation, tooling upgrades, and workflow optimizations
• Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency and throughput
• Collaborate with cross-functional teams, including design engineers and production managers, to ensure seamless integration of processes
• Provide technical support and guidance to production teams to resolve manufacturing issues and achieve production targets
• Investigate and troubleshoot process failures, quality problems, and equipment malfunctions, and implement corrective actions
• Develop and maintain production documentation, including work instructions, process specifications, and standard operating procedures (SOPs)
• Perform root cause analysis and implement preventive measures to minimize production downtime and ensure product quality
• Drive continuous improvement initiatives using Lean Manufacturing principles, such as 5S, Six Sigma, and Kaizen
• Identify and eliminate waste, reduce variability, and streamline production processes to optimize productivity and reduce costs
• Lead or participate in cross-functional teams to implement lean tools and techniques and foster a culture of continuous improvement
• Conduct regular process audits and performance evaluations to track progress and identify areas for further improvement
• Identify, evaluate, and recommend new equipment, tools, and technologies to improve manufacturing processes and capabilities
• Collaborate with equipment vendors to ensure proper installation, commissioning, and validation of new equipment
• Develop and maintain preventive maintenance schedules and procedures to ensure optimal equipment performance and longevity
• Provide training and guidance to operators and maintenance personnel on equipment operation and maintenance best practices
• Collaborate with quality engineers and inspectors to develop and implement quality control plans and ensure adherence to quality standards
• Conduct process capability studies, statistical analysis, and gauge repeatability and reproducibility (R&R) studies to ensure process capability
• Participate in internal and external audits, ensuring compliance with relevant regulations, standards, and certifications
• Implement and maintain appropriate documentation and recordkeeping systems to support regulatory requirements
• Lead or contribute to cross-functional projects related to process improvement, new product introductions, and cost reduction initiatives
• Collaborate with design engineers to ensure manufacturability of new products and effective transfer from R&D to production
• Coordinate with suppliers and vendors to ensure timely delivery of materials, equipment, and services
• Monitor project timelines, budgets, and milestones, and provide regular progress updates to stakeholders
• Adhere to and promote safety protocols and practices to ensure a safe working environment for all employees
• Identify and address potential safety hazards and environmental risks in manufacturing processes
• Stay updated with relevant health, safety, and environmental regulations, and implement necessary measures to achieve compliance
• Compliance with Quality Management System procedures

Skills

Manufacturing processes

Lean Manufacturing

Problem solving

Quality improvement

Communication skills

Education

Bachelor's in Engineering

Tools

CAD/CAM

Sim tools

Job description

ESCO Maritime Solutions, a world leader in Signature Management and Power Conversion for the US and UK naval defense market, seeks a manufacturing engineer to design, optimize, and standardize production processes.

You will lead Lean initiatives, perform time studies, collaborate with design and production teams, develop SOPs, and drive continuous improvement while ensuring safety and quality. This on-site role supports production facilities in the New York area.