Manufacturing Engineer - Investment Casting & Mold Flow

Synstack Technologies; Raynham (MA); Presencial; USD 110.000 - 170.000; Jornada completa

Descripción de la vacante

Synstack Technologies in the United States is seeking an experienced Process Engineer focused on investment casting for orthopedic components. You will support casting operations across wax injection to inspection, and drive process improvements.

You will develop and qualify casting processes, perform mold-flow analysis with ProCAST/MAGMASOFT, and lead DOE/ SPC analyses to improve yield, cycle time, and product quality. Relevant FDA/ISO experience preferred.

Formación

• Bachelor's degree in mechanical, manufacturing, materials, industrial engineering, or related field.
• 5+ years of manufacturing or process-engineering experience.
• Strong investment-casting or foundry experience preferred.
• Experience with tooling, casting-process development, process qualification, and manufacturing validation.
• Preferred experience in orthopedic or medical-device manufacturing.
• Hands-on experience with casting-simulation software.

Responsabilidades

• Support investment-casting operations for orthopedic components across wax injection to inspection.
• Develop, optimize, and qualify casting processes including tooling, gating, risers, and shells.
• Perform casting simulation and mold-flow analysis with ProCAST or MAGMASOFT to optimize filling and identify risks.
• Troubleshoot defects and drive improvements in yield, scrap, cycle time, and stability using DOE, SPC, Lean, and Six Sigma.
• Lead or support process qualification/validation activities (IQ/OQ/PQ) and CAPA.
• Support NPI, design transfer, tooling, changes, and ramp-up while reviewing drawings, GD&T, PFMEA, and control plans.
• Collaborate with R&D, Quality, Operations, suppliers, and labs while ensuring FDA/ISO 13485, GMP compliance.

Conocimientos

Process engineering

DOE

SPC

Root cause analysis

Statistical analysis

Technical writing

Communication

Collaboration

Lean Six Sigma

Educación

Bachelor’s degree in Mechanical Engineering / Manufacturing Engineering / Materials Engineering / Industrial Engineering

Herramientas

ProCAST

MAGMASOFT

Minitab

Descripción del empleo

Synstack Technologies in the United States is seeking an experienced Process Engineer focused on investment casting for orthopedic components. You will support casting operations across wax injection to inspection, and drive process improvements.

You will develop and qualify casting processes, perform mold-flow analysis with ProCAST/MAGMASOFT, and lead DOE/ SPC analyses to improve yield, cycle time, and product quality. Relevant FDA/ISO experience preferred.