Manufacturing Engineer – CMM Programming & CNC Metrology
Employment Type: Full-Time / Direct Hire
Work Type: Onsite
Relocation assistance available for non-local candidates
**This role requires U.S. citizenship to meet ITAR compliance requirements as defined by 22 C.F.R. §120.15.**
We are seeking a Manufacturing Engineer specializing in CMM programming, CNC machining, and in-process metrology to support precision aerospace component production. This position will integrate measurement systems with machining processes to improve quality, reduce scrap, and enable real-time process control. The ideal candidate is a hands‑on metrology expert who can independently program CMM equipment, analyze measurement results, and communicate actionable feedback to CNC programmers and manufacturing teams. While CNC knowledge is important, this is not primarily a CNC programming position. This is a direct‑hire, fully on‑site opportunity in Tennessee. Remote work is not available.
Key Responsibilities
CMM Programming and Metrology
- Develop, modify, and troubleshoot CMM inspection programs using PC-DMIS or comparable software.
- Program and support Hexagon CMM and metrology systems.
- Create measurement routines for dimensional, positional, and form characteristics.
- Analyze CMM data and translate results into clear recommendations for manufacturing teams.
- Coordinate CMM inspection strategies with on‑machine probing and in‑process measurement.
- Ensure alignment between CMM inspection results, engineering drawings, and machining processes.
CNC Machining and Process Development
- Develop, optimize, and validate on‑machine metrology processes for CNC milling operations.
- Integrate probing, laser scanning, and other measurement cycles into machining workflows.
- Work closely with CNC programmers, machinists, and quality engineers to resolve process issues.
- Use measurement feedback to improve machining accuracy, first‑pass yield, cycle time, and throughput.
- Support closed‑loop manufacturing by communicating measurement results and corrective‑action requirements to CNC programmers.
Inspection and Quality Assurance
- Develop inspection strategies for in‑process and final verification.
- Interpret GD&T requirements and ensure compliance with engineering drawings.
- Conduct root‑cause analysis for dimensional nonconformances.
- Evaluate process capability using Cp, Cpk, and related statistical methods.
- Support precision manufacturing processes involving tight aerospace tolerances.
Data Analysis and Continuous Improvement
- Analyze measurement trends to identify variation and process‑improvement opportunities.
- Develop reports or dashboards for key quality and manufacturing metrics.
- Lead continuous‑improvement projects focused on reducing scrap and improving first‑pass yield.
- Promote data‑driven decision‑making across engineering, quality, and manufacturing teams.
Required Qualifications
- Five or more years of hands‑on CMM programming and metrology experience preferred; candidates with fewer years may be considered based on technical proficiency.
- Demonstrated ability to independently program CMM equipment—not solely operate existing programs.
- Experience using PC‑DMIS or comparable CMM programming software.
- Experience with Hexagon metrology systems or similar platforms.
- Working knowledge of CNC machining, preferably CNC milling.
- Strong understanding of GD&T, blueprint reading, and precision measurement.
- Ability to capture, analyze, and clearly communicate measurement data.
- Strong problem‑solving, collaboration, and communication skills.
- Bachelor’s degree in manufacturing engineering, mechanical engineering, or a related field preferred; equivalent hands‑on experience will be considered.
Preferred Qualifications
- Aerospace or similarly regulated precision‑manufacturing experience.
- Experience integrating CMM inspection with on‑machine probing systems.
- Familiarity with Hexagon probing, sensors, and metrology software.
- Experience with comparable platforms such as Blum or Verisurf.
- Familiarity with CATIA, Siemens NX, Mastercam, or similar CAD/CAM software.
- Knowledge of SPC and process‑capability analysis.
- Experience with closed‑loop manufacturing, automation, or Industry 4.0 technologies.
- Strong 3D design or model‑based manufacturing experience.
Benefits Highlights
- Retirement benefits as part of the total compensation package.
- Flexible start and end times within the facility’s operating schedule.
- Limited overtime and an organizational commitment to work‑life balance.
- Career advancement opportunities with title flexibility based on experience.
- Stable, collaborative aerospace environment with a strong engineering culture.