Manufacturing Engineer - Bar Process

AOI; Sugar Land (TX); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Relocation package within US

Immigration sponsorships

Generous PTO policy

401(k) matching

Health, dental, vision plans

Job summary

AOI in Sugar Land, Texas, seeks a Manufacturing Engineer to support cleaving, bar stacking/unstacking, and dicing operations. You will troubleshoot equipment and process issues, calibrate and maintain tools, monitor quality, and drive continuous improvements to yield and throughput.

Responsibilities include performing root cause analysis, collecting and analyzing data, developing recipes for new products, and collaborating with Quality and IT to ensure smooth manufacturing flow.

Qualifications

• Master’s degree in a relevant engineering field.

Responsibilities

• Troubleshoot production issues affecting cleaving, bar stacking/unstacking and dicing operations.
• Perform daily calibration of cleaving and dicing equipment and monitor performance.
• Analyze production data to identify process improvements and CAPA actions.
• Collaborate with Quality Engineering to resolve manufacturing issues.
• Develop and maintain SOPs and work instructions.
• Train manufacturing technicians and operators.
• Collaborate with cross-functional teams to improve manufacturing efficiency.

Skills

Troubleshooting

Root cause analysis

Data analysis

Excel for data analysis

Communication

Cleanroom awareness

Education

Master’s degree in Materials Engineering, Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or related discipline

Tools

LabVIEW

Job description

We are seeking a Manufacturing Engineer to support the cleaving, bar stacking/unstacking and dicing operations within our semiconductor manufacturing facility. This role is responsible for maintaining production flow by troubleshooting equipment and process issues, performing routine calibration and maintenance of equipment, monitoring product quality, and driving continuous process improvements to improve yield, quality, and throughput.

Primary Responsibilities

Production Support

• Troubleshoot production issues affecting cleaving, bar stacking/unstacking and dicing operations
• Resolve equipment and work order issues to minimize production downtime
• Support daily production activities to ensure smooth manufacturing flow

Equipment Ownership

• Perform daily calibration of cleaving and dicing equipment
• Monitor equipment performance and coordinate preventive maintenance
• Identify equipment-related problems and implement corrective actions

Process Improvement

• Perform root cause analysis on manufacturing issues
• Analyze production data to identify process improvements
• Improve yield, throughput, and process stability
• Implement corrective and preventive actions (CAPA)
• Develop process recipes for new products

Quality

• Monitor daily production quality for abnormalities
• Investigate defects related to cleaving and dicing processes
• Collaborate with Quality Engineering to resolve manufacturing issues

Documentation & Training

• Develop and maintain SOPs and work instructions
• Train manufacturing technicians and operators

Cross-functional Support

• Collaborate with Production, Quality, Process Engineering, Production Control, and IT to improve manufacturing efficiency
• Perform other duties as assigned

New Equipment Qualification

• Intensively collaborate with vendor for new tool design proposal
• Make FAT and SAT documents for new tools
• In charge of new tool move in, installation, modification and qualification

Qualifications

• Master’s degree in Materials Engineering, Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or related discipline
• Experience with semiconductor wafer processing, cleaving, dicing, or precision manufacturing
• Experience maintaining automated manufacturing equipment
• Knowledge of semiconductor manufacturing processes
• Strong troubleshooting and root cause analysis skills
• Experience using Excel for data analysis
• Familiarity with LabVIEW is a plus
• Ability to work in a cleanroom environment
• Strong ability in communication. Good at efficiently communicating with vendors on technical terms and negotiations
• Ability lift or move items weighing up to 20 pounds

Location

This position will be on-site based in Sugar Land, Texas.

WHY AOI?

In addition to competitive salary, AOI offers

• Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual and family needs
• Employer matching on 401(k) deferrals
• Generous PTO policy, with unused PTO payout at end of the year
• Relocation package available within US
• Immigration sponsorships (Must be currently authorized to work in the US)