Manufacturing Engineer

Thorough-Staff LLC; Yaphank (NY); On-site; USD 85,000 - 110,000; Full time

Job summary

Thorough-Staff LLC in New York seeks a Manufacturing Engineer to design, implement, and optimize manufacturing processes and systems for efficient production and high-quality products. You will analyze production methods, identify improvement opportunities, and implement strategies to boost productivity while reducing costs.

The role requires strong knowledge of manufacturing processes, Lean Manufacturing, and data-driven decision making, with proficiency in CAD/CAM tools and statistical

Qualifications

• Bachelor's degree in engineering (mechanical/industrial/manufacturing) is required.
• Strong knowledge of manufacturing processes including machining, assembly, fabrication, and automation.
• Proficiency in process optimization, Lean Manufacturing, and quality improvement methodologies.
• Familiarity with CAD/CAM software and manufacturing simulation tools.
• Experience with statistical analysis, data-driven decision making, and process control techniques.
• Excellent problem-solving, analytical thinking, and decision-making skills.
• Strong communication and interpersonal skills.

Responsibilities

• Design, develop, and improve manufacturing processes, procedures, and layouts to achieve production goals.
• Identify and implement cost-effective process improvements, including automation and tooling upgrades.
• Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency.
• Collaborate with cross-functional teams to ensure seamless integration of processes.
• Provide technical support to production teams to resolve manufacturing issues and achieve targets.
• Investigate and troubleshoot process failures and quality problems and implement corrective actions.
• Develop and maintain production documentation including SOPs and process specs.
• Lead or participate in lean initiatives to reduce waste and variability in production.
• Conduct process capability studies and RP/RR analyses to ensure process capability.
• Ensure compliance with safety, quality, and regulatory requirements.

Skills

Manufacturing processes

Lean Manufacturing

Quality improvement

CAD/CAM software

Statistical analysis

Data-driven decisions

Problem solving

Communication skills

Education

Bachelor's degree in mechanical/industrial/manufacturing engineering

Tools

CAD/CAM software

Manufacturing simulation tools

Job description

A manufacturing engineer is responsible for designing, implementing, and optimizing manufacturing processes and systems in order to ensure efficient production and high-quality products. Their role involves analyzing production methods, identifying areas for improvement, and implementing strategies to enhance productivity, reduce costs, and maintain product quality. Here is a comprehensive job description for the manufacturing engineer role:

Key Responsibilities:

• Design, develop, and improve manufacturing processes, procedures, and layouts to achieve production goals.
• Identify and implement cost-effective process improvements, including automation, tooling upgrades, and workflow optimizations.
• Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency and throughput.
• Collaborate with cross-functional teams, including design engineers and production managers, to ensure seamless integration of processes.
• Provide technical support and guidance to production teams to resolve manufacturing issues and achieve production targets.
• Investigate and troubleshoot process failures, quality problems, and equipment malfunctions, and implement corrective actions.
• Develop and maintain production documentation, including work instructions, process specifications, and standard operating procedures (SOPs).
• Perform root cause analysis and implement preventive measures to minimize production downtime and ensure product quality.
• Drive continuous improvement initiatives using Lean Manufacturing principles, such as 5S, Six Sigma, and Kaizen.
• Identify and eliminate waste, reduce variability, and streamline production processes to optimize productivity and reduce costs.
• Lead or participate in cross-functional teams to implement lean tools and techniques and foster a culture of continuous improvement.
• Conduct regular process audits and performance evaluations to track progress and identify areas for further improvement.
• Identify, evaluate, and recommend new equipment, tools, and technologies to improve manufacturing processes and capabilities.
• Collaborate with equipment vendors to ensure proper installation, commissioning, and validation of new equipment.
• Develop and maintain preventive maintenance schedules and procedures to ensure optimal equipment performance and longevity.
• Provide training and guidance to operators and maintenance personnel on equipment operation and maintenance best practices.
• Collaborate with quality engineers and inspectors to develop and implement quality control plans and ensure adherence to quality standards.
• Conduct process capability studies, statistical analysis, and gauge repeatability and reproducibility (R&R) studies to ensure process capability.
• Participate in internal and external audits, ensuring compliance with relevant regulations, standards, and certifications. Implement and maintain appropriate documentation and recordkeeping systems to support regulatory requirements.
• Lead or contribute to cross-functional projects related to process improvement, new product introductions, and cost reduction initiatives.
• Collaborate with design engineers to ensure manufacturability of new products and effective transfer from R&D to production. Coordinate with suppliers and vendors to ensure timely delivery of materials, equipment, and services.
• Monitor project timelines, budgets, and milestones, and provide regular progress updates to stakeholders. Adhere to and promote safety protocols and practices to ensure a safe working environment for all employees.
• Identify and address potential safety hazards and environmental risks in manufacturing processes.
• Stay updated with relevant health, safety, and environmental regulations, and implement necessary measures to achieve compliance.

Required Skills:

• Bachelor's degree in engineering, preferably in mechanical, industrial, or manufacturing engineering.
• Strong knowledge of manufacturing processes, including machining, assembly, fabrication, and automation.
• Proficiency in process optimization, Lean Manufacturing, and quality improvement methodologies.
• Familiarity with CAD/CAM software and manufacturing simulation tools.
• Experience with statistical analysis, data-driven decision making, and process control techniques.
• Excellent problem-solving, analytical thinking, and decision-making skills.
• Strong communication and interpersonal skills