Manufacturing Engineer

Insight Global; Upper Dublin Township (PA); On-site; USD 90,000 - 120,000; Full time

Job summary

Insight Global is seeking an experienced electro-mechanical design professional to join our team in the United States. You will design and optimize electro-mechanical assemblies, develop manufacturable concepts, and support production readiness through detailed work instructions and failure analysis.

You’ll collaborate with cross-functional teams to resolve design and manufacturing issues, improve yields, and drive cost reductions.

Qualifications

• 7–10 years minimum in electro-mechanical design, assembly & test experience.
• Broad/solid knowledge in Electro-Mechanical Design, Assembly Process, & Mechanical CAD (NX preferred).
• Proactive with manufacturability principles in product design.
• Experience with Job Costing and product costing analysis is a plus.

Responsibilities

• Support the concurrent design & development team to develop manufacturable & cost-effective new products throughout the KDPD process.
• Prepare detailed manufacturing assembly/test work instructions with photos for electro-mechanical assemblies.
• Resolve design, process, & tooling problems related to assembly of components.
• Troubleshoot and perform root cause failure analysis on mechanical subsystems and components.
• Highlight manufacturability issues and develop resolutions with the design team.
• Drive programs to develop supplier and/or in-house manufacturing processes and quality systems.
• Prepare technical support documentation such as process travelers, QA checklists, and data collection forms.
• Transition a stable product to production and sustaining organizations to meet program goals.
• Create weekly progress reports for areas of focus.
• Perform assembly/testing and design optimal build sequence in cleanroom environments.
• Support customers or suppliers in resolving technical issues; travel up to 10%.

Skills

Electro-Mechanical Design

Assembly & Test

Root Cause Analysis

Manufacturing Costing

Education

Masters/ Bachelor's in Mechanical or Manufacturing Engineering

Tools

MS Excel

MS PowerPoint

MS Word

Photo Editor

Job description

At Insight Global, our engineers make that decision daily. We are an international leading provider of robotic semiconductor packaging and electronic assembly solutions supporting the global automotive, consumer, communications, computing and industrial segments. Meaning… AI, data centers, cell phones, autonomous automobiles, computers, space operations …all of these use products that our equipment helps to make.

We began as a start-up and now 75 years later as a successful public corporation, still retain the spirit of offering our core values to employees and customers alike. With R&D centers of excellence in the USA, Europe and Asia, we bring together today’s generation of talent, collaborating on tomorrow’s technologies.

Main Responsibilities

Support the concurrent design & development team to develop manufacturable & cost-effective new products throughout the KDPD process by assessing new product concepts for design for manufacturability, design for assembly, and manufacturing based cost estimating

Provide support to engineering & operations in the preparation of detailed manufacturing assembly/test work instructions (supplemented w/ photographs) for electro-mechanical assemblies.

Resolve design, process, & tooling problems related to assembly of components.

Troubleshoot and perform root cause failure analysis on mechanical subsystems and components.

Highlighting manufacturability issues and developing resolutions jointly with the design team

Drive programs to develop supplier and/or in-house manufacturing processes, quality systems, and continuous improvement systems to achieve problem resolution with minimum supervision via workflow optimization, cycle time reduction, & error reduction.

Prepare additional technical support documentation such as: As Built Configuration Records, Process Flow Travelers, Total Quality Process Audit Checklists, Troubleshooting Guides, and Test & Adjustment, Labor Hour, & Build Yield Data Collection Forms.

Transition a stable product to the production and sustaining organizations in order to meet the Program Goals (i.e. - safety, ease of manufacture, lead-time, cycle time, quality, yield, reliability and cost objectives).

Create weekly progress report on the deliverables for your area/s of focus.

To perform assembly and testing of electro-mechanical modules and processes and design the optimal build sequence to ensure that the work is done in a safe, productive manner to the required quality standards; cleanroom environment.

To support customers or suppliers in resolving any technical issues relating to the manufacturing / test processes. Travelling may be required (10% of the time)

Requirements

7-10 years minimum in electro-mechanical design, assembly &/ test experience

Broad/solid knowledge in Electro-Mechanical Design, Assembly Process, & Mechanical CAD (NX preferred). Component part manufacturing processing a plus.

Being proactive & incorporating good manufacturability principles in product design.

Experienced w/ the following computer application software: MS Excel, MS Power Point, MS Word, and a Photo Editor (i.e. – MS Picture Manager). Knowledge of Job Costing applications and product costing analysis is a plus.

Hands on approach in initiating materials failure analysis and corrective /preventive actions closure.

Possess the specialized knowledge to source for alternatives to a problem.

Adaptability to changing program priorities.

Demonstrated interpersonal skills to interact w/ cross-functional global teams, including written & verbal communication, w/ an ability to understand & simplify technical jargon, and eliminate any technical ambiguity.

Good presentation skills for in-house design for manufacturing reviews & weekly reporting.

Required Education

Masters/Bachelor in Mechanical or Manufacturing Engineering