Manufacturing Engineer

hydro; Phoenix (AZ); Vor Ort; USD 80.000 - 110.000; Vollzeit

Benefits dieser Stelle

Retirement Savings Plans with Company

Education Assistance

Bonus Plan Eligibility

Zusammenfassung

Hydro is seeking a Manufacturing Engineer - Extrusion in Phoenix, AZ to develop and optimize aluminum fabrication processes, improve throughput, and drive cost efficiency. You will work with cross-functional teams to implement new products, establish standardized procedures, and ensure safe, reliable operations across CNC machining, sawing, punching, bending, welding, and assembly.

The role focuses on process development, data-driven problem solving, and continuous improvement to support

Qualifikationen

• Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering or related field.
• 0-5 years manufacturing or process engineering experience.
• Familiarity with 3D CAD software and Excel.
• Ability to read and interpret engineering drawings and GD&T.
• Working knowledge of Lean manufacturing principles and root cause analysis.
• Ability to develop manufacturing processes and identify continuous improvement opportunities.
• Knowledge of BOMs, routings and process documentation.

Aufgaben

• Develop, implement, and optimize manufacturing processes for aluminum fabrication operations.
• Lead process planning and implementation for new products and fabrication lines.
• Collaborate with Product Development and Sales to evaluate manufacturability, capacity, cycle times, and costs.
• Develop and maintain standardized work instructions and documentation.
• Design, specify, and validate tooling, fixtures, gauges, and equipment.
• Partner with CNC programmers and technicians to validate programs and cycle times.
• Conduct time studies and line balancing to identify bottlenecks and improve throughput.
• Lead root cause analysis and corrective actions for quality and downtime issues.
• Apply Lean methodologies to reduce scrap and optimize costs.
• Support equipment selection, capital projects, and vendor coordination.
• Collaborate with Maintenance on reliability and preventive maintenance.
• Manage engineering changes and production documentation; maintain ERP/MES data.
• Provide technical guidance and training to operators and leads.
• Promote safe manufacturing practices and ensure PPE compliance.
• Collaborate with multiple departments to meet customer requirements.

Kenntnisse

3D CAD

Excel

Lean manufacturing

Root cause analysis

Cross-functional teams

Engineering drawings

GD&T

Ausbildung

Bachelor’s degree in Mechanical Engineering

Bachelor’s degree in Manufacturing Engineering

Bachelor’s degree in Industrial Engineering

Tools

SolidWorks

CAM software

ERP/MES systems

Jobbeschreibung

Location: Phoenix, AZ, US, 85043 Career area: Engineering Department: Extrusion Job Type: Permanent Apply by: Position will be posted until filled.

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standards profiles to advanced development and manufacturing for most industries. Since 1905, Hydro has turned natural resources into valuable products for people and businesses with focus on a safe and good workplace for our 30,000 employees in more than 140 locations.

What we offer you

• Retirement Savings Plans with Company Match/Contributions
• Education Assistance
• Bonus Plan Eligibility

Job Summary:

The Manufacturing Engineer - Extrusion is responsible for developing, implementing, and continuously improving manufacturing processes for aluminum fabricated components and assemblies. This position supports aluminum extrusion and fabrication operations, with a focus on improving process performance, productivity, scrap, and recovery. The role drives improvements in safety, quality, productivity, and cost efficiency throughprocess development and optimization, continuous improvement, new product introductions, and data-driven problem solving. The Manufacturing Engineer collaborates with cross-functional teams to optimize manufacturing performance, establish standardized processes, and support operational excellence.

What you will be doing

• Develop, implement, and optimize manufacturing processes for aluminum fabrication operations, including CNC machining, sawing, punching, bending, welding, and assembly.
• Lead process planning and implementation for new products and fabrication lines, including routings, bills of material, process documentation, and production readiness.
• Collaborate with Product Development and Sales to evaluate manufacturability, production capacity, cycle times, and cost considerations for new products.
• Develop and maintain standardized work instructions, setup procedures, and manufacturing process documentation.
• Design, specify, and validate tooling, fixtures, gauges, and equipment to support manufacturing quality and efficiency.
• Partner with CNC programmers and technicians to validate machining programs, equipment setups, and cycle times.
• Conduct time studies, process evaluations, and line balancing to identify production bottlenecks and improve throughput.
• Lead root cause analysis and corrective action initiatives to address quality issues, equipment downtime, process inefficiencies, and customer concerns.
• Apply Lean manufacturing methodologies to reduce scrap, improve productivity, minimize setup times, and optimize manufacturing costs.
• Support equipment selection, capital improvement projects, vendor coordination, equipment installation, and operational validation.
• Collaborate with Maintenance to improve equipment reliability, preventive maintenance practices, and critical spare parts planning.
• Manage engineering changes and maintain accurate production documentation, including drawings, routings, programs, and work instructions.
• Maintain accurate manufacturing process data and records within ERP/MES systems.
• Provide technical guidance and training to operators, technicians, and production leads on new or revised manufacturing processes.
• Promote safe manufacturing practices through risk assessments, ergonomic improvements, machine guarding, and compliance with established safety standards.
• Collaborate with Production, Quality, Maintenance, Supply Chain, and other departments to resolve operational challenges and meet customer requirements.

What will make you successful?

Required Education/Experience:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related engineering discipline.
• 0-5 years of manufacturing or process engineering experience. Recent engineering graduates with relevant internship or cooperative education experience may be considered.
• Familiarity with 3D CAD software and Microsoft Office applications, particularly Excel.
• Ability to read and interpret engineering drawings, specifications, and geometric dimensioning and tolerancing (GD&T).
• Working knowledge of Lean manufacturing principles and root cause analysis methodologies.
• Ability to develop manufacturing processes, evaluate production performance, and identify continuous improvement opportunities.
• Knowledge of manufacturing process documentation, standard work, routings, and bills of material.
• Ability to evaluate cycle times, production capacity, equipment performance, and manufacturing costs.
• Ability to collaborate effectively with cross-functional teams and provide technical guidance to production personnel.
• Strong organizational and project coordination skills, with the ability to manage multiple engineering projects and priorities.
• Ability to work in both office and industrial manufacturing environments, including regular interaction with manufacturing equipment and production personnel.
• Ability to comply with company safety policies and wear required personal protective equipment (PPE), including safety glasses, hearing protection, and safety footwear.
• Flexibility to support off-shift production activities, new product launches, and equipment downtime events as needed.
• Ability to travel up to 10%.

Preferred Skills/Qualifications:

• Lean Six Sigma Green Belt certification or equivalent.
• Experience using manufacturing data to improve process performance, productivity, scrap, recovery, or throughput.
• Experience in aluminum extrusion, metal fabrication, and/or aluminum manufacturing.
• Experience with aluminum fabrication processes, including CNC machining, sawing, punching, bending, welding, and assembly.
• Knowledge of aluminum extrusion design and manufacturing,
• Lean Six Sigma Green Belt certification or equivalent.
• Experience using manufacturing data to improve process performance, productivity, scrap, recovery, or throughput. Experience in aluminum extrusion, metal fabrication, and/or aluminum manufacturing.
• Experience with aluminum fabrication processes, including CNC machining, sawing, punching, bending, welding, and assembly.
• Knowledge of aluminum extrusion design and manufacturing, Knowledge of aluminum extrusion design and manufacturing, including extrusion processes, press capabilities, and process optimization.
• Experience designing tooling, fixtures, and manufacturing aids.
• Experience with CNC machining processes.
• Familiarity with CNC programming and CAM software.
• Proficiency in SolidWorks.
• Knowledge of manufacturing quality systems, engineering change control, and equipment validation.
• Knowledge of PFMEA, control plans, statistical process control (SPC), and production part approval processes (PPAP).
• Experience with ERP/MES systems.
• Bilingual proficiency in Spanish.

Equal opportunities

Hydro in North America is an Equal Opportunity Employer where all phases of employment are based strictly upon the qualifications of the individual as related to the work requirements of the position. This policy is applied without regard to race, sex, sexual orientation, gender identity, religion, national origin, ancestry, age, disability, veteran status, marital status or any other category protected by law. We strive to provide equal opportunities for all to contribute and succeed with us.

About Hydro

• Hydro is a leading aluminium and renewable energy company committed to a sustainable future
• Founded: 1905
• Number of employees: 32,000
• Company presence in around 40 countries worldwide