- Support the development and optimization of existing and new manufacturing processes for orthopedic implants.
- Provide expertise in orthopedic implant manufacturing processes, including precision machining techniques, CNC milling, turning, laser marking, surface finishing (buffing and electropolishing), and ultrasonic cleaning.
- Assist in Design for Manufacturing (DFM) activities, providing input on process design and feasibility.
- Work with materials such as Ultra-High Molecular Weight Polyethylene (UHMWPE), Polyetheretherketone (PEEK), and Carbon Fiber-Reinforced PEEK.
- Implement and drive lean manufacturing principles and key performance indicators (KPIs) within the department.
- Manage and oversee maintenance and calibration of critical manufacturing equipment and systems to ensure optimal performance.
- Ensure compliance with FDA regulations and ISO standards, including 21 CFR Part 820, Part 807, Part 830, ISO 11607-1 and 11607-2.
- Lead and conduct validation activities (IQ/OQ/PQ) to ensure manufacturing processes meet regulatory and quality standards.
- Assist in product and manufacturing transfer activities, including production ramp-ups and scale-ups.
- Collaborate with cross-functional teams to address manufacturing challenges and implement continuous improvement initiatives.
- Ensure proper documentation of all activities and adhere to company and industry regulations.
- Participate in training and development activities to keep up-to-date with best practices, technology advancements, and regulatory changes.
- Support Quality Control (QC) and regulatory compliance processes for implant manufacturing.
Required Skills and Experience:
- Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Biomedical Engineering, or a related discipline.
- Proven experience in orthopedic implant manufacturing, preferably in a cleanroom or regulated environment.
- Experience with precision machining, CNC milling/turning, live tooling, surface finishing, laser marking, ultrasonic cleaning, sterilization, and packaging.
- Familiarity with 3D printing and additive manufacturing technologies for medical devices.
- Hands-on experience in Quality Control (QC) and regulatory compliance (FDA, ISO 13485, 21 CFR Part 820, ISO 11607-1, ISO 11607-2).
- Strong understanding of metal and plastic cutting manufacturing processes.
- Experience with tooling design, fabrication, and process optimization.
- Ability to manage validation activities including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
- Solid understanding of packaging, cleanroom environments, and the requirements of sterilization and packaging processes for medical devices.
- Knowledge of safety and environmental standards within a manufacturing context.
- Excellent communication and project management skills.
- Experience with product/manufacturing transfer activities and scaling operations.
- Familiarity with lean manufacturing, continuous improvement principles, and KPI-driven results.
Desirable Qualifications:
- Experience in the medical device industry or aerospace manufacturing.
- Expertise in FDA regulations, ISO standards, and industry best practices for medical device manufacturing.
- Experience working in cross-functional teams to implement process improvements and troubleshoot manufacturing challenges.
Seniority level
Employment type
Job function
Industries
Pharmaceutical Manufacturing
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