Manufacturing Engineer

A. Stucki Company; Louisville (KY); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Health coverage

401(k) with company match

Life insurance

Paid time off

Work-life balance

Job summary

A. Stucki Company in Louisville, KY, is hiring a Manufacturing Engineer to develop, implement, and continuously improve manufacturing processes.

This role focuses on safety, quality, productivity, and cost efficiency across Production, Quality, Maintenance, Supply Chain, and Operations teams. The ideal candidate has a Bachelor's in Mechanical/Manufacturing/Automation Engineering and 7+ years of manufacturing experience with Lean/Six Sigma, robotics, and automation.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, or Automation Engineering is required.
• 7+ years of engineering experience in a manufacturing environment is required.
• Experience supporting machining, fabrication, assembly, metalworking, or industrial manufacturing operations is strongly preferred.
• Experience leading continuous improvement initiatives and process optimization projects is preferred.
• Experience with capital projects, equipment implementation, and manufacturing process development is preferred.
• Lean Manufacturing and/or Six Sigma certification is a plus.
• Hands-on experience with automation solutions, robotics, robotic programming, and manufacturing process automation is strongly preferred.

Responsibilities

• Develop, implement, and continuously improve manufacturing processes to enhance safety, quality, productivity, and cost efficiency.
• Analyze production workflows and identify opportunities to improve throughput, reduce cycle times, and eliminate waste.
• Create and maintain process documentation, standard work instructions, manufacturing routings, and operational procedures.
• Support daily manufacturing operations by troubleshooting production issues and implementing corrective actions.
• Lead continuous improvement initiatives utilizing Lean Manufacturing, Six Sigma, Kaizen, and other operational excellence methodologies.
• Collaborate with Production, Quality, and Maintenance teams to improve process reliability and equipment effectiveness.
• Conduct root cause analysis and corrective action activities related to quality, production, safety, and equipment concerns.
• Develop and implement process controls to improve product consistency and manufacturing performance.
• Lead capital improvement projects, including equipment selection, installation, commissioning, and process validation.
• Analyze production data and KPIs to identify trends and drive data-based decision making.
• Evaluate facility layouts, material flow, and workstation designs to improve efficiency and ergonomics.
• Support new product introductions through process development, manufacturing readiness, and production launch activities.
• Work with suppliers and equipment vendors to evaluate manufacturing technologies and implement process improvements.
• Assist in establishing labor standards, capacity planning, and production forecasting activities.
• Ensure compliance with applicable safety regulations, quality standards, and company policies.
• Participate in cost reduction initiatives and recommend process improvements that improve profitability and operational performance.

Skills

Manufacturing engineering

Lean Six Sigma

Automation

Robotics

Process optimization

Data analysis

Education

Bachelor’s degree in Mechanical/Manufacturing/Automation Engineering

Tools

Robotics programming

Automation equipment

Job description

At A. Stucki Company, we’re all about innovation, engineering excellence, and keeping the rail industry on track—literally! Founded in 1911, we’ve evolved into a powerhouse of businesses delivering cutting-edge parts and services for rail systems worldwide. From dynamic control products and brake system components to springs, bearings, and track infrastructure, we’ve got rail covered. But we don’t stop there—our services include remanufacturing, repair, and more. Over a century strong, we’re redefining what it means to move the world forward, one railcar at a time.

What sets us apart?

Global Impact: Be part of a team that’s making waves on a global scale. Your work at A. Stucki Company will contribute to solutions that transcend boundaries and impact lives.

Collaborative Culture: We value teamwork and collaboration. Our open-door policy ensures that your ideas are not only heard but valued. Together, we build the future.

Continuous Learning: Embrace a culture of continuous improvement. At A. Stucki Company, we invest in your professional development, providing resources and opportunities to help you reach new heights.

Diversity and Inclusion: We celebrate differences and believe in the strength of diversity. Join a workplace that encourages individuality and values the unique perspectives each team member brings.

The Manufacturing Engineer is responsible for developing, implementing, and improving manufacturing processes to enhance safety, quality, productivity, and cost performance throughout the facility. This position works closely with Production, Quality, Maintenance, Supply Chain, and Operations teams to optimize manufacturing methods, reduce waste, improve throughput, and support continuous improvement initiatives. The Manufacturing Engineer will lead process improvement projects, support capital investments, troubleshoot production challenges, and drive operational excellence across manufacturing operations.

Key Responsibilities:

• Develop, implement, and continuously improve manufacturing processes to enhance safety, quality, productivity, and cost efficiency.
• Analyze production workflows and identify opportunities to improve throughput, reduce cycle times, and eliminate waste.
• Create and maintain process documentation, standard work instructions, manufacturing routings, and operational procedures.
• Support daily manufacturing operations by troubleshooting production issues and implementing corrective actions.
• Lead continuous improvement initiatives utilizing Lean Manufacturing, Six Sigma, Kaizen, and other operational excellence methodologies.
• Collaborate with Production, Quality, and Maintenance teams to improve process reliability and equipment effectiveness.
• Conduct root cause analysis and corrective action activities related to quality, production, safety, and equipment concerns.
• Develop and implement process controls to improve product consistency and manufacturing performance.
• Lead capital improvement projects, including equipment selection, installation, commissioning, and process validation.
• Analyze production data and key performance indicators (KPIs) to identify trends and drive data-based decision making.
• Evaluate facility layouts, material flow, and workstation designs to improve efficiency and ergonomics.
• Support new product introductions through process development, manufacturing readiness, and production launch activities.
• Work with suppliers and equipment vendors to evaluate manufacturing technologies and implement process improvements.
• Assist in establishing labor standards, capacity planning, and production forecasting activities.
• Ensure compliance with applicable safety regulations, quality standards, and company policies.
• Participate in cost reduction initiatives and recommend process improvements that improve profitability and operational performance.

Qualifications/Experience Requirements:

• Bachelor’s degree in Mechanical engineering, Manufacturing Engineering, or Automation Engineering required.
• 7+ years of engineering experience in a manufacturing environment required.
• Experience supporting machining, fabrication, assembly, metalworking, or industrial manufacturing operations strongly preferred.
• Experience leading continuous improvement initiatives and process optimization projects preferred.
• Experience with capital projects, equipment implementation, and manufacturing process development preferred.
• Lean Manufacturing and/or Six Sigma certification is a plus.
• Hands-on experience with automation solutions, robotics, robotic programming, and manufacturing process automation strongly preferred.
• Health Coverage: The company covers 80% of medical, dental, and vision premiums, ensuring comprehensive healthcare for you and your family.
• Retirement Savings: Enjoy immediate full vesting in our 401(k) plan, with a generous company match to support your financial future.
• Life Insurance: Receive company-paid life insurance for peace of mind and security.
• Paid Time Off: 11 paid holidays, plus paid vacation, and sick time available in your first year.
• Work-Life Balance: Supportive benefits designed to help you maintain a healthy work-life balance.