Manufacturing Engineer

Senior Flexonics - GA Precision; Franklin (WI); On-site; USD 85,000 - 105,000; Full time

Job summary

Senior Flexonics GA Precision in Franklin, WI seeks a detail-oriented Manufacturing Engineer to lead technical manufacturing efforts, translate design requirements into efficient processes, and drive continuous improvement. You will document processes, support NPI, and collaborate with cross-functional teams to meet cost targets and quality standards.

The role requires a strong foundation in APQP, VWI, tooling design, and CAD/CAM proficiency, with a track record in Lean or Six Sigma

Qualifications

• Bachelor's degree in Mechanical Engineering preferred or minimum 5+ years of manufacturing engineering experience.
• Proficiency in APQP and Visual Work Instructions development.
• Strong knowledge of process planning, tooling design, and cellular manufacturing concepts.

Responsibilities

• Serve as the primary technical resource for manufacturing projects; ensure compliance with specifications and quality requirements.
• Develop APQP documents, Visual Work Instructions, and Work Combination Sheets.
• Plan equipment, tooling, and cellular manufacturing concepts for areas of responsibility.
• Validate processes meet requirements while managing cost targets.
• Create clear work instructions for detail parts; document processes including machining, grinding, EDM, and automation.
• Support NPI initiatives with initial manufacturing cycle assistance and validation.
• Coordinate tooling design for manufacturing and assembly; interact with suppliers to resolve issues.

Skills

APQP & VWI development

Manufacturing process planning

RCPA methodologies

Geometric tolerances interpretation

Cross-functional teamwork

CAD/CAM software

Quality management systems

Lean or Six Sigma

Tooling design

Communication skills

Education

Bachelor's degree in Mechanical Engineering

Tools

CAD/CAM software

Manufacturing documentation systems

Job description

Company Description

Who is Senior plc?

Senior plc is an international, market-leading, engineering solutions provider with 19 operating businesses in 11 countries. Traded on the London Stock Exchange, Senior designs and manufactures high-technology components and systems for the worldwide aerospace, defense, land vehicle and power & energy markets.

Why join Senior Flexonics GA Precision?

We are committed to the highest standards of ethics, safety, quality, efficiency, and continuous improvement. At GA, we believe in building strong relationships with our customers, suppliers, and most importantly, our employees. We foster a welcoming, respectful, and inclusive environment with ample opportunities for professional growth. Join us and find your future in a company that values innovation and integrity.

Job Description

We're looking for a detail-oriented and innovative Manufacturing Engineer to join our team in Franklin, United States. In this role, you'll be the technical focal point for manufacturing operations, translating design requirements into efficient production processes. You'll work collaboratively with cross-functional teams to optimize manufacturing methods, ensure product quality, and drive continuous improvement initiatives. This position offers the opportunity to make a meaningful impact on our manufacturing excellence while supporting our commitment to delivering high-quality products to our customers.

• Serve as the primary technical resource for assigned manufacturing projects, ensuring compliance with customer specifications and internal quality requirements
• Develop and prepare comprehensive manufacturing documentation following Advanced Product Quality Planning (APQP) practices, including Visual Work Instructions (VWI) and Work Combination Sheets (WCS)
• Plan and design equipment, tooling, and cellular manufacturing concepts for assigned areas of responsibility
• Validate that manufacturing processes meet all customer and internal requirements while maintaining cost targets
• Create clear and concise work instructions for detail parts
• Perform and document processes including machining, grinding, EDM, and Automation
• Conduct Root Cause and Preventive Action (RCPA) analysis to eliminate causes of nonconforming products
• Support New Product Introduction (NPI) initiatives through initial manufacturing cycle assistance and process validation
• Identify, implement, and drive cost reduction ideas as part of multi-disciplinary improvement teams
• Review production drawings for technical content and make recommendations for credible solutions to product, tooling, and process challenges
• Coordinate and support tooling design as it applies to manufacturing and assembly processes
• Provide technical data and relevant information to support the quoting process
• Collaborate with suppliers to develop processes and resolve manufacturing issues
• Ensure all engineering changes are properly documented and implemented
• Maintain an organized, clean, and safe work area while adhering to all quality practices and safety standards
• Perform related duties as assigned and support organizational initiatives

Qualifications

**Required Qualifications:**

• Bachelor's degree in Mechanical Engineering preferred or minimum of 5+ years of manufacturing engineering experience
• Proficiency in Advanced Product Quality Planning (APQP) and Visual Work Instructions (VWI) development
• Strong knowledge of manufacturing process planning, tooling design, and cellular manufacturing concepts
• Experience with Root Cause and Preventive Action (RCPA) methodologies
• Solid understanding of geometric tolerances and technical drawing interpretation
• Excellent written and verbal communication skills
• Strong analytical and problem-solving abilities
• Demonstrated ability to work effectively in collaborative, team-oriented environments
• Proficiency with CAD/CAM software and manufacturing documentation systems
• Knowledge of quality management systems and continuous improvement principles

**Preferred Qualifications:**

• Background in aerospace manufacturing or related industries
• Familiarity with aerospace materials such as Titanium, Inconel, Aluminum, Stainless Steel, and toolsteel
• Experience with Lean or Six Sigma methodologies
• Swiss styleCNC latheexperience
• Project management experience or certification
• Supplier process development and quality improvement experience
• Experience leading cross-functional manufacturing improvement teams

Additional Information

All your information will be kept confidential according to EEO guidelines.

Trade Compliance Statement Access to our facilities is restricted under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR) to U.S. Persons (U.S. Citizens, lawful permanent residents, U.S. Nationals, U.S. refugees, asylees, or temporary residents under amnesty provisions ), and to properly licensed foreign persons. Applicants receiving a conditional offer of employment will be required to provide information to determine whether they are subject to these regulations and, if so, to assess their country of chargeability for export control purposes. Additionally, potential employee names will be screened against the Consolidated Screening List (maintained by the United States government) to determine eligibility to receive controlled technical data.

To ensure there is no unexpected delay to your start date with our Company and due to the potential need to obtain an export license, we would like to promptly assess whether such a license is needed to access our facility and/or systems. Such licenses can take several weeks/months to obtain from the U.S. Government. Our Trade Compliance department may reach out to you with a Licensing Assessment form, which we request you kindly complete and return as soon as possible.

Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. EOE M/F/D/V/VEVRAA Federal Contractor