AAA USA is seeking a detail-oriented Manufacturing Engineer to support aerospace manufacturing operations involving aircraft parts and components. This individual will observe existing manufacturing processes, evaluate production workflows, and develop comprehensive technical documentation, Standard Operating Procedures (SOPs), and standardized work instructions based on actual manufacturing practices.
The ideal candidate will have experience in an aerospace or industrial manufacturing environment, with the ability to translate observed production activities into clear, accurate, and repeatable documented processes. This position will work closely with production personnel, engineering teams, quality assurance, and operations management to ensure manufacturing procedures are properly documented, standardized, and aligned with applicable quality and safety requirements.
Key Responsibilities:
- Observe and evaluate manufacturing processes involving aircraft parts, assemblies, and components.
- Document existing production workflows, manufacturing methods, and operational procedures.
- Develop, write, and maintain Standard Operating Procedures (SOPs), work instructions, and process documentation.
- Translate hands-on manufacturing activities into clear, step-by-step technical instructions.
- Create process flowcharts, workflow diagrams, and visual work instructions when needed.
- Identify inconsistencies, process gaps, inefficiencies, and opportunities for standardization.
- Collaborate with production employees, supervisors, engineers, and quality personnel to validate documented procedures.
- Ensure documentation accurately reflects actual manufacturing practices and approved engineering requirements.
- Support the standardization of manufacturing processes across production operations.
- Review and revise documentation as processes, equipment, materials, or engineering requirements change.
- Maintain document control, revision history, and traceability in accordance with company quality procedures.
- Support continuous improvement initiatives focused on production efficiency, repeatability, and product quality.
Required Qualifications:
- Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related technical discipline; equivalent relevant experience may be considered.
- Experience within the aerospace or aviation manufacturing industry.
- Previous experience in a manufacturing engineering or process engineering role.
- Experience documenting manufacturing processes and developing SOPs or work instructions.
- Ability to observe technical processes and translate them into accurate written documentation.
- Strong technical writing, analytical, and organizational skills.
- Ability to read and interpret engineering drawings, technical specifications, and manufacturing documentation.
- Strong communication skills and the ability to work directly with production personnel.
Preferred Qualifications:
- Familiarity with aircraft components, assemblies, and manufacturing processes.
- Knowledge of AS9100 quality management standards.
- Experience with process mapping, workflow analysis, and continuous improvement methodologies.
- Familiarity with document control systems and engineering change processes.
- Experience with Lean Manufacturing, Six Sigma, or similar process improvement methodologies.