Maintenance Technician Lead

Air Comfort, Inc; Verona (VA); On-site; USD 65,000 - 90,000; Full time

Benefits offered by this job

Weekly pay

Employee referral bonus program

Shift premiums and overtime

Job summary

Gregory Packaging Inc. seeks a Maintenance Technician Lead to enhance plant reliability and efficiency through proactive maintenance strategies and hands-on leadership. The role emphasizes developer of PM programs, supervision of technicians, and collaboration with contractors.

The position requires strong troubleshooting, experience with automated equipment, and knowledge of Allen-Bradley PLCs, with a focus on safety and continuous improvement in a heavy manufacturing environment.

Qualifications

• Experience with maintenance software setup and usage.
• Ability to develop and implement preventive maintenance for automated equipment.
• Strong troubleshooting skills for downtime reduction.
• Knowledge of spare part inventory management and vendor coordination.
• General mechanical shop skills (lathes, mills, drills, presses, gear tools).
• Ability to perform basic programming/troubleshooting on PLCs (Allen Bradley).
• Experience managing electrical and mechanical projects.

Responsibilities

• Oversee and manage the maintenance program for plant equipment to ensure reliability.
• Develop and improve preventative maintenance strategies for automated equipment.
• Manage maintenance software to track activities and performance.
• Lead and train plant maintenance teams and coordinate external contractors.
• Monitor machine efficiency to maximize uptime and productivity.
• Maintain spare parts inventory and vendor accounts for cost control.
• Diagnose equipment failures and implement corrective actions.
• Support electrical, automation, and hydraulic work as needed.
• Communicate with plant staff and support audit readiness.

Skills

Maintenance software

Preventive maintenance

Troubleshooting

Inventory management

Mechanical shop skills

Allen Bradley PLCs

Electrical & mechanical projects

Leadership & training

Off-shift availability

Automated guided vehicles

Tools

PLC hardware

Job description

Gregory Packaging Inc. is a leading, family-owned American manufacturer specializing in aseptic fresh and frozen juice products. With a legacy spanning three generations, the company is recognized as one of the largest juice producers in the United States, serving diverse markets such as healthcare, education, elder care, and corrections. As a Maintenance Technician Lead, you will play a vital role in ensuring the reliability and efficiency of plant operations by developing and implementing maintenance strategies, optimizing preventative maintenance, and leading technical training for plant technicians. This position offers the opportunity to contribute to a stable, growth-oriented company that values safety, innovation, and employee development.

Responsibilities

• Oversee and manage the maintenance program for plant equipment and machinery to ensure optimal functionality and reliability.
• Develop, implement, and continuously improve preventative maintenance strategies for automated filling machines and processing equipment.
• Utilize and manage maintenance management software to track maintenance activities and equipment performance.
• Lead, train, and support plant maintenance teams, fostering technical growth and knowledge sharing.
• Coordinate and supervise work performed by external contractors, vendors, and engineering consultants.
• Monitor and enhance Production Machine Mechanical Efficiency (MME) to maximize uptime and productivity.
• Maintain organized spare part inventory and manage vendor accounts for cost-effective replenishment.
• Diagnose equipment failures, identify root causes, and implement corrective and preventive actions.
• Support maintenance, electrical, automation, and hydraulic work teams as needed.
• Perform troubleshooting and minor programming on Allen Bradley PLCs.
• Apply general mechanical shop skills, including the use of lathes, end mills, drill presses, hydraulic presses, tap and die, and gear pullers.
• Manage both electrical and mechanical projects and upgrades within the facility.
• Communicate effectively with all plant personnel and assist the quality department in maintaining an "audit-ready" plant condition.
• Adapt work schedules based on operational priorities and respond promptly to plant emergencies or changes.

Qualifications

• Experience with maintenance management software, including setup and functionality.
• Proven ability to develop and implement preventative maintenance practices for automated equipment.
• Strong troubleshooting skills with experience diagnosing equipment downtime and implementing preventive measures.
• Knowledge of spare part inventory management and vendor account coordination.
• General mechanical shop skills (lathes, end mills, drill presses, hydraulic presses, tap and die, gear pullers).
• Ability to perform minor programming and troubleshooting on Allen Bradley PLCs.
• Experience managing both electrical and mechanical projects.
• Strong communication and leadership skills, with the ability to train and support team members.
• Availability to work off-shift hours and respond to plant emergencies as needed.
• Experience with automated guided vehicles is a plus.

Benefits

• Weekly pay
• Employee referral bonus program
• Shift premiums and overtime opportunities
• Two weeks PTO accrued from date of hire
• Seven paid holidays
• Comprehensive health benefits
• Supportive culture focused on career growth and development
• Work-life balance
• Opportunities for internal promotion and professional development
• Relocation assistance available
• Stable and essential employment in a safety-focused environment