Maintenance Reliability Technician

ThyssenKrupp Presta AG; City of Pewaukee (WI); On-site; USD 55,000 - 80,000; Full time

Benefits offered by this job

401(k) Plan

Accidental Death and Dismemberment

Medical + Dental + Vision + Pharmacy +

11 Paid Holidays per Calendar year

Employee Assistance Program

Disability Insurance

Life Insurance

Flexible Spending Account

Job summary

Berco is seeking a Maintenance & Reliability Technician to maintain, troubleshoot, repair, set up, and optimize manufacturing equipment, ensuring safe, reliable operation and maximum uptime.

You will collaborate with Production, Quality, Engineering and Operations to meet production targets, improve OEE, and eliminate recurring failures through root-cause analysis and proactive maintenance.

Qualifications

• High School Diploma or GED required; technical maintenance training preferred.
• Technical degree or industrial maintenance certification is desirable.
• Additional coursework in industrial maintenance, automation, reliability, mechanical or electrical systems preferred.

Responsibilities

• Maintain and improve equipment reliability, availability, and operational performance.
• Perform preventive, predictive, and corrective maintenance on plant machinery and equipment.
• Ensure equipment is properly set up and operating within established process parameters.
• Support production goals through rapid problem-solving and effective equipment troubleshooting.
• Analyze and eliminate recurring equipment failures through root cause analysis.
• Improve machine performance, uptime, throughput, and product quality.
• Support OEE improvement initiatives and reliability-centered maintenance activities.
• Maintain facility systems and utilities required for production operations.
• Assist in spare parts management and maintenance inventory control.
• Promote a culture of safety, reliability, and continuous improvement.

Skills

Electrical systems

Mechanical systems

Hydraulic systems

Pneumatic systems

PLC troubleshooting

Root cause analysis

Diagnostics tools

Reading schematics

English communication

Education

High School Diploma or GED

Technical degree or industrial maintenance certification

Industrial maintenance/electrical coursework

Tools

Multimeters

Hydraulic test equipment

Welding equipment

Job description

At Berco, we produce mission critical undercarriages for mining, construction, forestry and agriculture machinery. Together with our customers, we create long lasting solutions by combining know-how in design, forging, heat treatment, machining and assembling. We provide undercarriage components to OEMs(Original Equipment Manufacturers) for the first fit of the machines as well as the service parts to OEMs and to the independent Aftermarket.

As a Maintenance & Reliability Technician, you will be responsible for maintaining, troubleshooting, repairing, setting up, and optimizing manufacturing equipment to ensure safe, reliable, and efficient operation. This role is accountable for maximizing equipment uptime, supporting production targets, improving Overall Equipment Effectiveness (OEE), and eliminating recurring equipment failures through proactive maintenance and reliability practices.

The Maintenance & Reliability Technician works closely with Production, Quality, Engineering, and Operations teams to ensure equipment is properly configured, operating within established parameters, and capable of consistently meeting production, quality, and safety requirements.

Responsibilities:

• Maintain and improve equipment reliability, availability, and operational performance.
• Perform preventive, predictive, and corrective maintenance on plant machinery and equipment.
• Ensure equipment is properly set up and operating within established process parameters.
• Support production goals through rapid problem-solving and effective equipment troubleshooting.
• Analyze and eliminate recurring equipment failures through root cause analysis.
• Improve machine performance, uptime, throughput, and product quality.
• Support OEE improvement initiatives and reliability-centered maintenance activities.
• Maintain facility systems and utilities required for production operations.
• Assist in spare parts management and maintenance inventory control.
• Promote a culture of safety, reliability, and continuous improvement.

Essential Functions:

• Ability to independently troubleshoot and repair electrical, mechanical, hydraulic, and pneumatic systems.
• Ability to diagnose root causes of equipment failures and implement corrective actions.
• Ability to perform machine setup verification and operational adjustments.
• Ability to read electrical schematics, hydraulic diagrams, technical manuals, and equipment documentation.
• Ability to utilize diagnostic equipment including multimeters and precision measurement devices.
• Basic welding and fabrication skills preferred.
• Ability to support equipment startup, commissioning, and production optimization activities.
• Complete all required training programs.
• Maintain tools, equipment, and work areas in a clean, organized, and safe manner.

Education/Credentials/Certifications

• • High School Diploma or GED required.
  • Technical degree, industrial maintenance certification, electrical certification, or equivalent vocational training preferred.
  • Additional coursework in industrial maintenance, automation, reliability, mechanical systems, or electrical systems preferred.

Length of Experience

• • Minimum 3 years of industrial maintenance experience in a manufacturing environment preferred.
  • Experience with production equipment troubleshooting and repair.
  • Experience supporting reliability or continuous improvement initiatives preferred.

Knowledge, Skills, & Abilities

• • Strong understanding of industrial maintenance principles.
  • Knowledge of hydraulic, pneumatic, mechanical, and electrical systems.
  • Ability to troubleshoot PLC-controlled equipment.
  • Knowledge of reliability-centered maintenance concepts.
  • Familiarity with TPM, OEE, MTBF, and MTTR metrics.
  • Excellent problem-solving and root cause analysis skills.
  • Strong communication and teamwork abilities.
  • Ability to prioritize work in a fast-paced manufacturing environment.
  • Ability to read, write, and communicate effectively in English.

The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Berco currently provides employees the following benefit plans and programs 401(k) Plan, Accidental Death and Dismemberment, Medical + Dental + Vision + Pharmacy Insurance, 11 Paid Holidays per Calendar year, Employee Assistance Program, Disability Insurance, Life Insurance and Flexible Spending Account.

• 401(k) Plan
• Accidental Death and Dismemberment
• Medical + Dental + Vision + Pharmacy Insurance
• 11 Paid Holidays per Calendar year
• Employee Assistance Program
• Disability Insurance
• Life Insurance
• Flexible Spending Account