Maintenance Lead

Surge Staffing; College Station (TX); On-site; USD 70,000 - 100,000; Full time

Job summary

SURGE Staffing is seeking an experienced Maintenance Lead in Bryan, TX, to support manufacturing operations by troubleshooting, repairing, and maintaining plastic injection molding equipment and automation systems. The role requires strong mechanical and electrical troubleshooting skills and the ability to lead technical problem-solving efforts to minimize downtime.

Responsibilities include diagnosing mechanical, electrical, pneumatic, and hydraulic issues, reading schematics, and performing

Qualifications

• Hands-on experience repairing plastic injection molding machines and automation systems.
• Knowledge of 480V electrical systems, motor controls, AC drives, and electrical troubleshooting.
• Ability to read mechanical, electrical, hydraulic, and pneumatic schematics.
• Basic PLC programming and troubleshooting experience.
• Experience with machine shop tools, welding equipment, and fabrication tools.

Responsibilities

• Troubleshoot, repair, and maintain plastic injection molding machines, automation systems, conveyors, and material handling equipment.
• Diagnose and resolve mechanical, electrical, pneumatic, and hydraulic issues.
• Read and interpret technical drawings, electrical schematics, and equipment manuals.
• Troubleshoot PLCs, motor controls, AC drives, and 480V electrical systems.
• Perform preventive maintenance, equipment installations, and emergency repairs.
• Identify recurring equipment issues and recommend improvements to reduce downtime and maintenance costs.
• Maintain accurate maintenance records and document repairs, inspections, and preventive maintenance activities.
• Follow safety procedures and promote a safe work environment in compliance with applicable requirements.
• Provide technical guidance and support to maintenance and production teams.
• Prioritize maintenance tasks and coordinate repairs to support production schedules.

Skills

Electrical troubleshooting

Mechanical troubleshooting

Machinery maintenance

PLC troubleshooting

Electrical schematics

Team guidance

Tools

Shop tools

Welding equipment

Fabrication tools

Job description

Maintenance Lead

Location: Bryan, TX

Schedule: Monday-Friday, 7:00 AM-4:30 PM

Position Overview

We are seeking an experienced, hands‑on Maintenance Lead to support manufacturing operations by troubleshooting, repairing, and maintaining production equipment and automated systems. The ideal candidate has strong mechanical and electrical troubleshooting skills, proven experience with plastic injection molding equipment, and the ability to lead technical problem‑solving efforts to minimize downtime and keep production running efficiently.

Responsibilities

• Troubleshoot, repair, and maintain plastic injection molding machines, automation systems, conveyors, and material handling equipment.
• Diagnose and resolve mechanical, electrical, pneumatic, and hydraulic issues.
• Read and interpret technical drawings, electrical schematics, and equipment manuals.
• Troubleshoot PLCs, motor controls, AC drives, and 480V electrical systems.
• Perform preventive maintenance, equipment installations, and emergency repairs.
• Identify recurring equipment issues and recommend improvements to reduce downtime and maintenance costs.
• Maintain accurate maintenance records and document repairs, inspections, and preventive maintenance activities.
• Follow safety procedures and promote a safe work environment in compliance with applicable requirements.
• Provide technical guidance and support to maintenance and production teams.
• Prioritize maintenance tasks and coordinate repairs to support production schedules.

Qualifications & Requirements

• Proven hands‑on experience repairing and maintaining plastic injection molding machines and automation systems.
• Strong knowledge of 480V electrical systems, motor controls, AC drives, and electrical troubleshooting.
• Ability to read and interpret mechanical, electrical, hydraulic, and pneumatic schematics.
• Basic PLC programming and troubleshooting experience.
• Experience with machine shop tools, welding equipment, and fabrication tools.
• Strong mechanical aptitude, diagnostic, and problem‑solving skills.
• Ability to work independently, prioritize tasks, and make sound maintenance decisions.
• Strong communication skills and the ability to provide technical support to team members.
• Willingness to work occasional nights and weekends as needed to support manufacturing operations.

EQUAL OPPORTUNITY EMPLOYER: Surge is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, disability, age, sexual orientation, national origin, veteran status, genetic information, or any other status protected by law. Surge is committed to providing access, equal opportunity and reasonable accommodation for individuals with disabilities in employment, its services, programs, and activities.

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