Maintenance Coordinator

Generac Power Systems Inc; Beaver Dam (WI); On-site; USD 65,000 - 90,000; Full time

Job summary

Generac Power Systems Inc in Wisconsin is seeking a TPM Specialist to support the Maintenance Manager in implementing a world-class Total Productive Maintenance program tailored to PBE. You will plan and schedule PM tasks in CMMS to maximize uptime and maintain reliability.

The role emphasizes coaching maintenance and machine tech teams, developing best practices, and driving continuous improvement through Kaizen events and TPM/TPR processes, with focus on reducing downtime and meeting

Qualifications

• High school diploma or GED required.
• 5 years’ experience in a manufacturing maintenance department.
• 1 year experience with CMMS, asset auditing, and TPM/TPR processes.
• 1 year experience running Kaizen events or similar continuous improvement efforts to improve OEE.

Responsibilities

• Execute and maintain the TPM program within the facility and assist in PM programs.
• Update SOPs and maintain Sharepoint site for work instructions, parts list, print, drawings, etc.
• Identify areas for training of Machine Techs as well as Maintenance Techs.
• Train, coach, and develop staff TPM skills.
• Set clear expectations of the audit program to inspire and motivate the team.
• Oversee management of critical spare parts inventory.
• Identify opportunities for process improvement and execute projects for OEE improvement.
• Initialize cost saving initiatives.
• Ensure CMMS queues and workload are assigned and resolved timely, adjusting staffing and scheduling as needed.
• Monitor and evaluate metrics from CMMS to drive goal achievement.

Skills

Maintenance experience

CMMS

Kaizen events

Automation basics

Team communication

Education

High School Diploma or GED

Associate degree in Maintenance/Mechatronics

Tools

CMMS software

SCADA/automation tools

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? The Maintenance Coordinator (TPM Specialist) assists the Maintenance Manager in implementing, training, and managing a World Class TPM- Total Productive Maintenance program tailored to PBE. Responsible for planning and scheduling PM tasks in CMMS to help maximize current & future scheduled PM’s. The TPM Specialist is responsible for providing day-to-day oversight of the facility TPM program by coordinating the efforts of the maintenance and operations machine techs team with the goal of ensuring equipment reliability program is effective resulting in equipment uptime and removing roadblocks that get in the way of achieving the departmental goals. The specialist will play a key role in the motivation and skill development of personnel and is instrumental in creating and maintaining best practices.

Responsibilities

• Executes and maintains the TPM program within the facility and assists in PM programs.
• Updates SOPs and maintains Sharepoint site for work instructions, parts list, print, drawings, etc.
• Identifies areas for training of Machine Techs as well as Maintenance Techs.
• Trains, coaches, and develops staff TPM skills.
• Sets clear expectations of the audit program to inspire and motivate the team.
• Oversees management of critical spare parts inventory.
• Identifies opportunities for process improvement and executes projects for OEE improvement.
• Initialize cost saving initiatives.
• Ensures queues from CMMS computerized maintenance management system and workload volume are being assigned and resolved in a timely manner, adjusting staffing, and scheduling as needed.
• Monitors and evaluates metrics from CMMS to drive goal achievement.
• Responds to help requests positively and professionally.
• Supports the PEAK Program, most specifically TPM initiatives.

Minimum Qualifications

• High School Diploma or GED
• 5 years’ experience working in a maintenance department of manufacturing plant
• 1 year experience working with CMMS systems, asset auditing, and TPM/TPR processes
• 1 year experience running Kaizen Events or similar continuous improvement efforts to improve OEE

Preferred Qualifications

• Associate degree/certification in Maintenance, Mechatronics or a related field
• 2 years’ experience in maintaining a CMMS system
• Prior experience in developing training programs
• 3 years’ experience utilizing TPS Lean principles and methods

Knowledge, Skills, and Abilities

• Detail oriented and organized.
• Ability to effectively communicate in a team environment.
• Ability to read, write, and perform math functions.
• Knowledge of best practices for operating information systems (including SCADA), networks and peripherals relating production equipment
• Knowledge of industrial electronic control systems.
• Ability to perform complex troubleshooting on automated equipment with minimal guidance.
• Understanding of electronics, mechanics, controls, PLC, robotics, and intermediate computer knowledge.
• Understands principles of intermediate automation operations
• Ability to execute advanced automation procedures, interpret visual diagrams, and use advanced tooling.
• Ability to problem solve and troubleshoot on automated equipment.
• Advanced Understanding of electronics, mechanics, controls, PLC, robotics, and computer knowledge.

Physical Demands

While performing the duties of this job, the employee is regularly required to stand. The employee frequently is required to use hands to manipulate objects, tools or controls; and talk and hear. The employee is regularly required to walk; stoop; crouch; bend and reach above shoulders. The employee must frequently lift and/or move up to 50 pounds unassisted and up to 100 pounds with assistance, waist high, up to 10 feet away. Specific vision abilities required by this job include close vision, distance vision, peripheral vision and depth perception. While performing the duties of this job, the employee will be working in the typical conditions of a manufacturing environment including seasonal variation in temperatures and occasional exposure to manufacturing fumes or by-products. The employee must comply with the assigned location PPE requirements including but not limited to safety glasses, hearing protection, appropriate gloves, clothing and shields for required tasks and closed toed or safety shoes as required by facility safety policies.

“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.