Machine Operator II - PBP/Kluge

College Success Program; Farmers Branch (TX); On-site; USD 45,000 - 60,000; Full time

Benefits offered by this job

Envision Paid Life Insurance

10 Paid Holidays

Tuition Reimbursement

Job summary

The College Success Program is seeking a highly skilled Bindery & Finishing Operator to join our team in Farmers Branch, TX. This role involves setting up and maintaining our premium finishing line, ensuring high-quality production standards.

The ideal candidate will have significant experience operating various bindery equipment, specifically Kluge platens and programmable cutters. This position will offer a competitive salary along with benefits including paid time off and tuition reimbursement.

Qualifications

• 3–5+ years of experience operating industrial bindery equipment.
• Strong understanding of paper grain, glue chemistry, and foil properties.
• Ability to stand for long shifts and perform repetitive lifting.

Responsibilities

• Set up and operate finishing line for high-end print projects.
• Perform quality checks throughout production runs.
• Conduct preventative maintenance on bindery equipment.

Skills

Mechanical aptitude

Matrix and fractional math skills

Understanding of binding processes

Education

High School Diploma or GED

Tools

Kluge EHD Foil Stamper

Perfecta Premium Line 115 cutter

Kolbus DA 270 Case Maker

Job description

DLS Farmers Branch - Farmers Branch, TX 75234

Overview

Position Type

Full Time

Job Shift

Day Shift

High School Diploma

Travel Percentage

None

Category

Manufacturing

Description

Working at Envision means having a job that’s more than just a way to make money. It's a job that makes a difference.

We offer team members:

• Careers with purpose
• Teamwork environment
• Envision Paid Life Insurance
• 10 Paid Holidays
• PTO & Vacation
• Tuition Reimbursement

POSITION SUMMARY

We are seeking an experienced, highly skilled Bindery & Finishing Operator to set up, operate, and maintain our premium finishing line. In this role, you will be responsible for the end-to-end execution of high-end print finishing projects using three core pieces of equipment: a Kluge EHD Foil Stamper, a Perfecta Cutting System Premium Line 115 or Similar, and a Kolbus DA 270 Case Maker/Binder or similar.

The ideal candidate possesses exceptional mechanical aptitude, a mastery of registration and cutting precision, and a deep understanding of luxury book binding and embellishment.

KEY RESPONSIBILITIES/ESSENTIAL FUNCTIONS INCLUDE:

• Makeready & Alignment: Independently set up the Kluge EHD platen press for foil stamping, embossing, debossing, and die-cutting based on strict job ticket specifications.
• Die & Temperature Control: Mount, lock up, and align magnesium, copper, or brass dies. Correctly calculate and monitor dwell times, pressure settings, and multi-zone heating elements.
• Stock & Feeding: Calibrate mechanical feeder arms and vacuum registration systems to handle luxury, heavy, or textured paper stocks without scuffing or marking
• Programming & Cutting: Program, adjust, and operate the Perfecta Premium Line 115 cutter, utilizing its digital interface for complex cut sequences and layouts.
• Material Handling: Square, jog, and lift large paper lifts onto the cutting table, ensuring absolute precision to avoid shifting.
• Maintenance: Monitor blade sharpness, safely change cutting knives, and adjust clamp pressure according to the fragility or density of the stock
• Setup & Changeovers: Perform precise mechanical setups and rapid changeovers on the Kolbus DA 270 for hard-cover book production, game boards, or luxury packaging components.
• Glue & Material Management: Monitor and adjust hot-melt/cold glue viscosity, temperature, and application thickness. Ensure accurate feeding of cloth, paper cover materials, and heavy board.
• Throughput Optimization: Safely operate the binder at peak speeds while continuously verifying that corners are tightly wrapped, boards are aligned, and the final cases meet geometric specifications
• Continuous Inspection: Perform rigorous quality checks throughout production runs to catch micro-defects, foil picking, cutting drift, or case warping.
• Preventative Maintenance: Clean, oil, grease, and troubleshoot routine mechanical issues across all three lines to ensure minimal downtime.

Qualifications

JOB REQUIREMENTS INCLUDE

Education: High School Diploma or GED equivalent preferred

Experience: 3–5+ years of hands‑on experience operating industrial bindery equipment, specifically with a proven track record on Kluge platens, programmable linear paper cutters, and automated case‑making/binding lines. Strong understanding of paper grain, glue chemistry, foil properties, and the unique physics of platen pressure and automated binding. Ability to interpret complex production layouts, imposition sheets, and structural folding diagrams. Exceptional decimal and fractional math skills. Ability to stand for long shifts, perform repetitive lifting of paper lifts/boards weighing up to 50 lbs, and work safely around high‑heat and fast‑moving mechanical parts. A perfectionist mindset required for handling luxury, high‑value print collateral.

Licenses/Certifications: N/A

SUPERVISORY RESPONSIBILITIES

Total Number of Employees Directly Supervising: 0

Number of Subordinate Supervisors Reporting to Position: 0

VISION REQUIREMENTS INCLUDE

Can be performed with or without assistive technology:

X Required to perform activities such as: preparing/analyzing data/figures; viewing a computer screen; reading; inspecting small objects for defects; using measuring devices; and/or assembling parts with close eye contact.

X Required to perform activities such as: operating machinery and/or power tools at or within arm’s reach; performing non‑repetitive tasks such as carpentry work or repairing machinery.

X Required to review/inspect own assigned work, the work of others, or facilities or structures.

Requires normal (or corrected to normal) vision/acuity:

_ Required to operate motor vehicles and/or heavy equipment such as forklifts.

COMMENTS

Envision, Inc. is an Equal Opportunity Employer and does not discriminate on the basis of any legally protected status or characteristic. Protected veterans and individuals with disabilities are encouraged to apply.

Envision, Inc. employs and advances in employment individuals with disabilities and protected veterans, and does not discriminate on the basis of disability or veteran status in its hiring or employment practices.

Reasonable accommodations are available to enable individuals with disabilities to perform the essential functions of a position.

PHYSICAL REQUIREMENTS INCLUDE

Task

None

Occasional

Frequent

Constant

Stand

X

Walk

X

Sit

X

Climb

X

Reach above shoulders

X

Squat/crouch/kneel

X

Push/pull

X

Lift

X

Usual amount

<10 lbs.

11-25 lbs.

X 26-50 lbs.

51+ lbs.

Carry

X

Usual amount

<10 lbs.

11-25 lbs.

X 26-50 lbs.

51+ lbs.

Employee must use hands for repetitive action such as:

Task

Right

Hand

Left

Hand

Yes

Yes

Firm grasping

Yes

Yes

Fine manipulation

Yes

Yes

WORKING CONDITIONS INCLUDE

Task

None

Occasional

Frequent

Constant

General shop or store conditions

X

General office environment

X

Humid, extreme hot/cold temps (non-weather)