LVL - Controls Engineer (Grade 31)

Dynacraft, A PACCAR Company; Louisville (KY); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Competitive salary

401(k) with match

Pension plan

Job summary

Dynacraft, a PACCAR Company, in Louisville, KY, seeks a senior automation engineer to lead application, evaluation, development and commissioning of manufacturing control systems. This role emphasizes Lean manufacturing improvements and leadership communication.

Responsibilities include PLC/HMI work, Rockwell PLCs, EtherNet/IP networking, and cross-functional collaboration to optimize plant performance and enable continuous improvement.

Qualifications

• Advanced expertise in Rockwell automation software and OT control systems.
• Strong networking knowledge with EtherNet/IP and managed switches.
• Experience with robotics integrations (Yaskawa, Fanuc) is advantageous.
• Proficiency in AutoCAD for electrical drawings and schematics.
• Knowledge of SCADA, OPC-UA, and data visualization tools.
• Experience with MES implementations is a plus.

Responsibilities

• Evaluate and troubleshoot facility and manufacturing control systems including PLCs, drives, and HMI interfaces.
• Design and implement improvements to increase efficiency and reliability.
• Write/modify PLC programs and recommend hardware solutions.
• Document revisions and interface with IT for proper controls application.
• Support maintenance and participate in MES implementations.

Skills

Studio 5000

RSLogix 5000/RSLogix 500

FactoryTalk

Allen-Bradley hardware

PLC programming

EtherNet/IP

AutoCAD

HMI configuration

SCADA

Motion control

Education

Bachelor's degree in Electrical Engineering

Master’s degree desired

7+ years of control engineering experience

5+ years in related assignments

Tools

AutoCAD

SCADA

OPC-UA

Historian

Job description

Company Information

PACCAR is a Fortune 500 company established in 1905. PACCAR Inc is recognized as a global leader in the commercial vehicle, financial, and customer service fields with internationally recognized brands such as Kenworth, Peterbilt, and DAF trucks. PACCAR is a global technology leader in the design, manufacture and customer support of high-quality light-, medium- and heavy-duty trucks under the Kenworth, Peterbilt and DAF nameplates. PACCAR designs and manufactures advanced diesel engines and also provides customized financial services, information technology and truck parts related to its principal business.

Whether you want to design the transportation technology of tomorrow, support the staff functions of a dynamic, international leader, or build our excellent products and services — you can develop the career you desire with PACCAR. Get started!

Division Information

Dynacraft, a PACCAR Company is a diversified global manufacturer of commercial vehicle parts and components sold under the Kenworth and Peterbilt brands. For more than forty years, Dynacraft has provided the company's truck divisions and PACCAR Parts distribution centers with high quality components, subassemblies, and specialized services. Dynacraft has production facilities in Louisville, KY and McKinney, TX.

Requisition Summary

This position will be responsible for the application, evaluation, development, project management, commissioning, and system management of manufacturing industrial automation and control systems. The ideal candidate is experienced in Lean Manufacturing and is proactive in taking action on leading quality improvements and will have demonstrated success in making lasting improvements. Fact-based decision making is a requirement for success and communicating those decisions and requirements to all levels of the business. This position will report directly to the Manufacturing Engineering Manager and is located in Louisville, KY.

Job Functions / Responsibilities

• Evaluate and troubleshoot facility and manufacturing control systems including PLCs, AC and DC drives, computer controls, HMI interfaces, traditional contactor-type controls, and process instrumentation.
• Design and implement improvements to increase efficiency, reduce costs, and enhance reliability of existing plant and manufacturing control systems and equipment.
• Design control systems and prepare drawings, specifications, and scopes of work. Collaborate with other engineering disciplines to integrate control systems into larger systems and processes to ensure seamless communications.
• Write new or modify existing PLC programs and make system hardware recommendations to resolve operational issues, improve processes, and implement new project designs supporting factory initiatives and continuous improvement.
• Detailed documentation and maintenance of revisions to existing automated systems, including PLC and computer software/hardware information.
• Interface with IT and upper-level computer system personnel to ensure proper application of computer controls and database instructions.
• Provide electrical engineering, hardware design, systems integration, PLC programming, motion programming, HMI configuration, component specification, project management, and start‑up and commissioning of capital projects.
• Support and assist Maintenance personnel in troubleshooting, testing, modifying, and installing electrical equipment and control systems.
• Support and participate in implementation of and improvements to the Manufacturing Execution System.

Qualifications

• Advanced expertise in programming with Rockwell Automation software, including Studio 5000/RSLogix 5000, RSLogix 500, FactoryTalk ME/SE, and Connected Components Workbench. Strong background in OT, control systems, and machine connectivity.
• Proficient in industrial networks, specifically EtherNet/IP design and networking, including configuration of managed switches and NAT devices. Preferred experience with Siemens, Mitsubishi, Omron, Direct Logic, or other PLC/HMI platforms.
• Familiarity with integration of Yaskawa and Fanuc Robotics Automation Systems is advantageous. Knowledge of SCADA, OPC-UA, Historian, and other data gathering, visualization, and analysis software is preferred.
• Skilled in AutoCAD for modifying and creating electrical drawings and schematics. Advanced understanding of automated material conveyance systems utilizing VFDs, PLCs, and motion control components.
• Strong computer aptitude with ability to quickly learn new systems. Proficient with Allen Bradley hardware and electronic components. Experience with Manufacturing Execution System implementation is a plus.
• Mastery of MS Office suite and strong Windows OS skills preferred. Demonstrated ability to manage multiple projects while adapting flexibly to changing priorities.
• Proven leadership, excellent interpersonal skills, and strong communication abilities. Capable of working independently and collaboratively in team environments.
• Committed to maintaining a safe work environment by proactively identifying and mitigating potential hazards.

Education

• Degree in Electrical Engineering or appropriate major required.
• Master’s degree desired.
• Minimum of 7+ years of control engineering experience.
• Demonstrated ability gained through 5+ years in related assignments.

Benefits

As a U.S. PACCAR employee, you have a full range of benefit options including:

• Competitive salary and 401k with up to a 5% company match
• Fully funded pension plan that provides monthly benefits after retirement
• Comprehensive paid time off – Minimum of 10 paid vacation days, 12 paid holidays, and sick leave
• Tuition reimbursement for continued education
• Medical, dental, and vision plans for you and your family
• Flexible spending accounts (FSA) and health savings account (HSA)
• Paid short-and long-term disability program
• Life and accidental death and dismemberment insurance
• EAP services including wellness plans, estate planning, financial counseling and more
• Global Fortune 500 company with a wide array of growth and development opportunities
• Work alongside experienced goal-oriented colleagues recognized as experts in their field

EEO Statement

PACCAR is an Equal Opportunity Employer/Protected Veteran/Disability. At PACCAR, we value talent and promote growth and development. We carefully consider numerous compensation factors, including your education, training, or experience. Additionally, this role is eligible for a full range of benefit options listed above.