Lean Six Sigma Champion

Foxconn WI; Mount Pleasant (WI); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical, dental & vision insurance

Life insurance

Disability coverage

401K with company match

Paid time off

Onsite health center

Job summary

Foxconn WI is seeking a Lean Six Sigma Champion to lead cross-functional process improvement initiatives across PCBA and SMT production areas. You will analyze data, drive root-cause resolution, and implement sustainable actions using DMAIC and Lean methodologies.

The role develops internal audits, KPIs, and dashboards to sustain gains in productivity, quality, and process control, while mentoring teams and ensuring ISO 9001 alignment.

Qualifications

• Bachelor’s degree in engineering or related field required.
• Certified Lean Six Sigma Black Belt required; Master Black Belt preferred.
• 5+ years leading Lean or Six Sigma in manufacturing.
• Experience with PCBA/SMT and data-driven improvements.
• Knowledge of ISO 9001 quality systems.

Responsibilities

• Lead Lean Six Sigma projects for process improvement, cost reduction, and quality.
• Analyze data, identify root causes, implement corrective actions using DMAIC.
• Develop internal auditing to monitor performance and compliance.
• Establish KPIs and dashboards to track outcomes.
• Collaborate with Production, Engineering, and Quality teams to remove bottlenecks.
• Serve as SME for Lean Six Sigma tools and data-driven decisions.
• Train and mentor staff in Lean and Six Sigma principles.
• Drive standardization and 5S, Kaizen, and value stream mapping.
• Ensure improvements meet quality systems, regulatory and customer standards.

Skills

Lean Six Sigma

Data analysis

Leadership

DMAIC

Statistical methods

Education

Bachelor’s Degree in Engineering, Manufacturing, Industrial Tech, or related field

Master's Degree (preferred)

Tools

Minitab

Job description

Department: Supporting Quality

Location: SMC

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Lean Six Sigma Champion to lead and execute process improvement initiatives across manufacturing operations, with a focus on PCBA and SMT processes. Once a part of the team, you will be responsible for identifying opportunities to improve efficiency, quality, and cost performance while ensuring alignment with company objectives and customer expectations. This role is a key driver of continuous improvement within the organization, supporting the Quality Department in advancing a culture of operational excellence.

The Lean Six Sigma Champion will lead cross-functional improvement projects, develop internal auditing structures, and establish measurable KPIs that sustain long-term gains in productivity, quality, and process control.

Responsibilities

• Lead Lean Six Sigma projects focused on manufacturing process improvement, cost reduction, and quality enhancement across PCBA and SMT production areas.
• Analyze process data, identify root causes of variation, and implement sustainable corrective actions using DMAIC and Lean methodologies.
• Develop and maintain an internal auditing structure to monitor continuous improvement performance and compliance.
• Establish and track key performance indicators (KPIs) and dashboards to report progress and validate project outcomes.
• Collaborate with Production, Engineering, and Quality teams to identify process bottlenecks and implement efficiency improvements.
• Serve as a subject matter expert (SME) for Lean Six Sigma tools, techniques, and data-driven decision-making processes.
• Train and mentor employees in Lean and Six Sigma principles to strengthen the organization’s problem-solving capabilities.
• Drive standardization of work practices and support 5S, Kaizen, and Value Stream Mapping initiatives across the facility.
• Ensure all improvements comply with internal quality management systems, regulatory requirements, and customer standards.
• Support internal and external audits with data analysis, process documentation, and improvement validation.
• Perform other duties as assigned.

Qualifications

• Bachelor’s Degree in Engineering, Manufacturing, Industrial Technology, or related field required; Master’s Degree preferred.
• Certified Lean Six Sigma Black Belt required (Master Black Belt certification preferred).
• 5+ years of experience leading Lean or Six Sigma projects in a manufacturing environment; PCBA/SMT experience strongly preferred.
• Proven success implementing process improvement initiatives that reduced waste, cycle time, and defects.
• Strong analytical and statistical skills; proficiency with Minitab or similar analysis software preferred.
• Excellent communication, leadership, and facilitation skills with the ability to influence at all levels of the organization.
• Experience developing and executing internal audit programs for continuous improvement systems.
• Detail-oriented and data-driven, with the ability to work independently and manage multiple projects simultaneously.
• Strong understanding of ISO 9001 and related quality system standards.
• Must be able to sit or stand for extended periods and lift up to 50 lbs. as needed.

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.