Lean Manufacturing Engineer II

Socket.dev; Durham (NC); Hybrid; USD 80,000 - 110,000; Full time

Benefits offered by this job

Health insurance

401(k) match

Paid time off

Flexible spending accounts

Wellness program

Employee Referral Program

Tuition reimbursement

Job summary

PowerSecure, a Southern Company subsidiary, is hiring a Manufacturing Engineer II to drive MoM improvements, Lean initiatives, and standardized work instructions in a hybrid Durham, NC facility.

You will collaborate across functions to ensure designs are manufacturable, lead 5S, time studies, layout optimization, BOM support, and Kanban improvements while advancing a lean culture and cross-training on automation integration.

Qualifications

• Bachelor’s degree in Engineering (Industrial or Mechanical preferred)
• 4+ years of experience in a manufacturing environment
• Lean/Continuous Improvement experience; Green Belt certification preferred
• Experience in assembly of generator sets, switchgear, and/or metal fabrication equipment preferred
• Strong problem-solving skills using engineering principles and techniques
• Hands-on production shop floor experience
• Effective communication skills, especially when resolving assembly issues with production teams
• Proficient in Microsoft Office, CAD systems, data analysis, and database tools
• Experience with facility layout design using AutoCAD
• Basic understanding of ERP systems (IFS preferred)
• Ability to read and interpret drawings, 3D models, specification sheets, and shop orders
• Solid understanding of flow diagrams, Value Stream Mapping (VSM), PFMEAs, and layout design
• Results-driven, with the ability to build strong relationships and manage multiple projects simultaneously
• Self-starter with a strong sense of urgency and ownership
• Understanding of integrating automation and AI into manufacturing processes
• Basic knowledge of G-code

Responsibilities

• Collaborate cross-functionally across departments to support operational goals
• Lead shop floor 5S initiatives
• Develop and improve processes, including Standard Work, SOPs, work instructions, and flowcharts
• Analyze data to identify waste and process bottlenecks
• Lead Lean activities such as Kaizen events, Value Stream Mapping (VSM), and process mapping
• Design and optimize work center layouts to improve use of space, materials, personnel, and equipment
• Support Bill of Materials (BOM) setup, including product structure and routings
• Maintain and update facility layouts in CAD to reflect improvements, relocations, and growth
• Conduct time studies and observations as needed
• Perform capacity analysis and drive material flow improvements (e.g., pacing charts, methods of manufacturing)
• Partner with Material Planning to enhance material flow (e.g., Kanban, point-of use storage)
• Collaborate with METs on product improvements, including DFMA, machine capabilities, tooling aids, and poka-yoke solutions
• Provide hands-on support to the shop floor on manufacturing processes
• Develop solutions and recommendations for leadership to address manufacturing challenges
• Promote and reinforce a Lean manufacturing culture
• Design and develop tools and equipment to improve process efficiency
• Nest parts for fabrication equipment such as lasers, water jets, and copper punch machines

Skills

Lean mindset

Problem solving

Communication skills

Self-starter

Multi-project management

Education

Bachelor’s degree in Engineering

Tools

AutoCAD

CAD systems

IFS ERP

Microsoft Office

Data analysis tools

Job description

PowerSecure, a Southern Company subsidiary, is hiring a Manufacturing Engineer II to drive MoM improvements, Lean initiatives, and standardized work instructions in a hybrid Durham, NC facility.

You will collaborate across functions to ensure designs are manufacturable, lead 5S, time studies, layout optimization, BOM support, and Kanban improvements while advancing a lean culture and cross-training on automation integration.