Manufacturing Engineer - Durham, NC

PowerSecure Brand; Durham (NC); Hybrid; USD 70,000 - 110,000; Full time

Benefits offered by this job

Medical, dental, vision and life

Matching 401(k)

Vacation and PTO

Flexible spending accounts

Wellness programs

Employee referral program

Tuition reimbursement

Job summary

PowerSecure is seeking a Manufacturing Engineer II in Durham, NC, to optimize methods, improve lean processes, and standardize work instructions for efficient assembly operations.

The role focuses on manufacturability, tooling, layout improvements, and collaboration with production teams to drive continuous improvement and automation integration.

Qualifications

• Bachelor’s degree in Engineering (Industrial or Mechanical preferred).
• 4+ years manufacturing experience.
• Lean/Continuous Improvement experience; Green Belt preferred.
• Experience in assembly of generator sets, switchgear, and/or metal fabrication equipment preferred.
• Strong problem-solving skills using engineering principles.
• Effective communication skills with production teams.
• Proficient in Microsoft Office, CAD, data analysis, and database tools.
• Experience with AutoCAD for facility layout.
• Understanding of ERP systems (IFS preferred).
• Ability to read and interpret drawings, 3D models, specs, and shop orders.
• Knowledge of flow diagrams, VSM, PFMEAs, and layout design.
• Results-driven with ability to manage multiple projects.
• Self-starter with urgency and ownership.
• Understanding of automation and AI in manufacturing.
• Basic knowledge of G-code.

Responsibilities

• Collaborate cross-functionally to support operational goals.
• Develop and improve Standard Work, SOPs, and flowcharts.
• Analyze data to identify waste and bottlenecks.
• Lead Lean activities such as Kaizen events and VSM.
• Design and optimize work center layouts to improve space use.
• Support BOM setup including product structure and routings.
• Maintain CAD layouts reflecting improvements and growth.
• Conduct time studies and observations as needed.
• Drive capacity analysis and material flow improvements.
• Collaborate with Material Planning to improve Kanban and flow.
• Partner with METs on product improvements and DFMA.
• Provide hands-on support to shop floor.
• Develop solutions for leadership to address manufacturing challenges.
• Promote a Lean manufacturing culture.
• Design tools and equipment to improve efficiency.
• Nest parts for fabrication equipment like lasers and water jets.

Job description

Job Category: Manufacturing & Engineering

The Manufacturing Engineer II (MEII) is responsible for ensuring efficient Methods of Manufacture (MoM’s), Lean Manufacturing improvements and Standardized Work Instructions are implemented. It aims to enable a fast response to BOM, design, lean improvements initiatives or problems that impede assembly operations. Collaborate to ensure that designs are manufacturable to the required specs and work with the facilities layout. The MEII promotes a lean manufacturing culture and works on improving the efficiency of processes.

Minimum Qualifications: (Education, Experience, Knowledge, and Skills):

• Bachelor’s degree in Engineering (Industrial or Mechanical preferred)
• 4+ years of experience in a manufacturing environment
• Experience with Lean/Continuous Improvement; Green Belt certification
  preferred
• Experience in assembly of generator sets, switchgear, and/or metal fabrication equipment preferred (discrete manufacturing experience highly desired)
• Strong problem-solving skills using engineering principles and techniques
• Effective communication skills, especially when resolving assembly issues with production teams
• Proficient in Microsoft Office, CAD systems, data analysis, and database tools
• Experience with facility layout design using AutoCAD
• Basic understanding of ERP systems (IFS preferred)
• Ability to read and interpret drawings, 3D models, specification sheets, and shop orders
• Solid understanding of flow diagrams, Value Stream Mapping (VSM), PFMEAs, and layout design
• Results-driven, with the ability to build strong relationships and manage multiple projects simultaneously
• Self-starter with a strong sense of urgency and ownership
• Understanding of integrating automation and AI into manufacturing processes
• Basic knowledge of G-code

Job Duties and Responsibilities:

• Collaborate cross-functionally across departments to support operational goals
• Develop and improve processes, including Standard Work, SOPs, work
  instructions, and flowcharts
• Analyze data to identify waste and process bottlenecks
• Lead Lean activities such as Kaizen events, Value Stream Mapping (VSM), and process mapping
• Design and optimize work center layouts to improve use of space, materials, personnel, and equipment
• Support Bill of Materials (BOM) setup, including product structure and routings
• Maintain and update facility layouts in CAD to reflect improvements, relocations, and growth
• Conduct time studies and observations as needed
• Perform capacity analysis and drive material flow improvements (e.g., pacing charts, methods of manufacturing)
• Partner with Material Planning to enhance material flow (e.g., Kanban, point-of use storage)
• Collaborate with METs on product improvements, including DFMA, machine capabilities, tooling aids, and poka-yoke solutions
• Provide hands-on support to the shop floor on manufacturing processes
• Develop solutions and recommendations for leadership to address manufacturing challenges
• Promote and reinforce a Lean manufacturing culture
• Design and develop tools and equipment to improve process efficiency
• Nest parts for fabrication equipment such as lasers, water jets, and copper punch machines

Working Conditions:

• This position is [hybrid, on-site].
• Occasional travel may be required for training or meetings.
• Must be able to work flexible hours to accommodate different time zones
  (Central/Eastern/Mountain/Pacific), if necessary.
• Be flexible for after-hours tasks, as needed.

About Us

PowerSecure, a Southern Company subsidiary, is a leading provider of innovative energy solutions to electric utilities and their industrial, institutional, and commercial customers.

Join Our Power Team!

We invest in high-value and cost-effective benefits for our employees. Our benefits package includes:

• Medical, dental, vision and life insurance coverage
• Competitive pay and a matching 401 (k) plan
• Vacation, Company Holidays, Paid Time Off (PTO- personal and sick days)
• Flexible spending accounts/Health savings account
• Wellness Incentive Programs
• Employee Referral Program
• Tuition Reimbursement

The above statements are intended to describe the general nature and level of work being performed by individuals assigned to this position. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required. Management reserves the right to assign or reassign duties and responsibilities at any time, based on business needs.

PowerSecure is an Equal Opportunity/Affirmative Action employer and will consider all qualified applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, age, protected veteran status, or disability status.

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Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.