Lead Machine Operator- Afternoon Shift

Giesecke+Devrient; Twinsburg (OH); On-site; USD 35,000 - 55,000; Full time

Job summary

An established industry player is seeking a Merge and Insert Lead Operator to join their dynamic team in a fast-paced production environment. This role involves setting up and operating specialized equipment, training new operators, and ensuring product quality. With a focus on continuous improvement, you will collaborate with various teams to enhance processes and maintain high standards. Ideal candidates will possess strong technical skills, attention to detail, and the ability to thrive in a demanding environment. If you're ready to contribute to a culture of excellence, this opportunity is perfect for you.

Qualifications

• 6+ months experience in equipment operation preferred.
• Experience in training others is a plus.
• Ability to lift up to 40 lbs.

Responsibilities

• Achieves daily throughput and quality goals by maintaining equipment uptime.
• Operates equipment such as card attaching and inserting machines.
• Ensures compliance with specifications and standards.

Skills

Attention to detail

Customer focus

Technical aptitude

Good communication

Problem-solving skills

Mathematical skills

Ability to multitask

Education

High School Diploma

Tools

Microsoft Word

Microsoft Excel

SAP

IQ

Job description

The Merge and Insert Lead Operator is a skilled position requiring in-depth knowledge of processes and equipment in the assigned work area. The role involves setting up and operating equipment, training employees on safe and efficient operation, and troubleshooting as needed.

The Operator follows a detailed schedule to fulfill jobs on time and ensures all products meet quality standards, reworking or scrapping substandard products. The position demands attention to detail, urgency, customer focus, technical aptitude, good communication, and a mindset for continuous improvement.

Duties and Responsibilities:

1. Achieves daily throughput and quality goals by maintaining equipment uptime and accuracy.
2. Performs preventive maintenance according to OEM and departmental procedures.
3. Operates equipment such as card attaching, carrier printing, and inserting machines.
4. Reads and understands operator manuals and training documents.
5. Coordinates with Material Handlers and Warehouse to ensure availability of raw materials.
6. Serves as a subject matter expert, collaborating with engineering, quality, maintenance, and operations teams.
7. Participates in the Train the Trainer program and completes required training.
8. Leads new Operators through training, including procedures, on-the-job support, and assessments.
9. Works with IT and operations to resolve setup and file issues.
10. Recommends improvements to increase quality, availability, and productivity.
11. Ensures accurate data selection and completes quality checks and counts.
12. Maintains a clean and organized work area.
13. Contributes to a culture of continuous improvement and implements 5S practices.
14. Follows safety regulations and company policies.
15. Produces high-quality products efficiently with minimal scrap.
16. Adheres to ISO work instructions and completes production documentation.

Accountabilities:

• Completes job orders accurately.
• Follows production schedules and meets service levels.
• Ensures compliance with specifications and standards.
• Trains and supports operators.
• Meets KPI and quality standards.

Job Specifications:

• Fast-paced production environment.
• Ability to lift up to 40 lbs.
• Long periods of sitting or standing, reaching, and moving within the facility.
• Mandatory wearing of company-provided smock.
• Occasional travel, including international.
• Requires good hand-eye coordination.
• Flexible schedule including overtime and weekends.

Qualifications and Skills:

• High School Diploma.
• Preferred: 6+ months experience in equipment operation in personalization or fulfillment.
• Experience in training others is a plus.
• Mathematical skills required.
• Proficiency in Microsoft Word, Excel, SAP, IQ preferred.
• Excellent communication and organizational skills.
• Ability to multitask in a demanding environment.
• Strong problem-solving skills.
• Ability to work independently or in a team.
• Attention to detail and good hand-eye coordination.