Lead Engineer Controls Hardware

Quest Global

Longmont (CO)

On-site

USD 100,000 - 110,000

Full time

4 days ago

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Benefits offered by this job

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Dental insurance

Health insurance

Paid time off

Vision insurance

Employer paid Life Insurance, Short- &

Long-Term Disability

Job summary

Quest Global in Longmont, Colorado is seeking a Senior Controls Hardware engineer with strong expertise in DCS/Gas and Steam Turbine and Balance of Plant cabinet engineering for power plant applications.

This role will drive the design, development, integration and technical support of cabinet design, architectures, power distribution and wiring for plant control systems, and will collaborate with vendors, OEMs and internal teams through FAT, SAT, commissioning and start-up.

Qualifications

Bachelor’s degree in Instrumentation/Electrical/Control/Mechanical engineering.
At least 6 years designing/integrating control systems (DCS/PLC/GT/ST) and BOP cabinet systems.
Experience upgrading complex control systems and minimizing downtime during upgrades.
Strong communication and teamwork skills.
Willingness to travel for FAT/SAT/site support.

Responsibilities

System design and architecture for Control Panel, cabinet layout, power distribution and system architecture.
Select components (DCS/GT/ST controller, I/O cards) and ensure integration with plant control systems.
Apply in-depth control systems knowledge to configure and troubleshoot devices.
Plan, assign and review engineering deliverables ensuring quality and schedule adherence.
Create and maintain design documents, schematics and manuals per standards.
Coordinate with vendors, OEMs and internal teams; provide technical sales support; lead during FAT, SAT and commissioning.

Skills

DCS/PLC/GT/ST

Control systems design

Electrical schematics

Cybersecurity basics

3D CAD (Solid/Inventor)

IEC/ISO standards

Education

Bachelor’s degree in Instrumentation/Electrical/Control or Mechanical Engineering

Tools

AutoCAD Mechanical

AutoCAD Electrical

Autodesk Inventor

PLM tools

Job description

About Quest Global

Quest Global is an organization at the forefront of innovation and one of the world’s fastest growing engineering services firms with deep domain knowledge and recognized expertise in the top OEMs across seven industries. We are a twenty-five-year-old company on a journey to becoming a centenary one, driven by aspiration, hunger and humility.

Job Requirements

Who We Are:

About Quest Global

We are looking for humble geniuses, who believe that engineering has the potential to make the impossible, possible; innovators, who are not only inspired by technology and innovation, but also perpetually driven to design, develop, and test as a trusted partner for Fortune 500 customers.

As a team of remarkably diverse engineers, we recognize that what we are really engineering is a brighter future for us all. If you want to contribute to meaningful work and be part of an organization that truly believes when you win, we all win, and when you fail, we all learn, then we’re eager to hear from you.

The achievers and courageous challenge-crushers we seek, have the following characteristics and skills:

What You Will Do

We are seeking a highly skilled and experienced Senior Controls Hardware engineer with strong expertise in DCS/Gas and Steam Turbine and Balance of Plant (BOP) cabinet engineering for Power plant applications. This role will be responsible for the design, development, integration, and technical support of Cabinet design and development, including architecture, internal components, power distribution, and wiring, specifically tailored for DCS/BOP/GT/ST integration with plant control systems.

Key Responsibilities

System Design and Architecture: Responsible for design of Control Panel, including the overall cabinet layout, internal components, power distribution, and system architecture. Ensure that designs meet project specifications, industry standards, and customer requirements. Select appropriate components (e.g., DCS/GT/ST controller, I/O cards) based on system requirements. Integrate these components to ensure optimal performance and seamless communication across the system.
Control Systems Expertise: Utilize in-depth knowledge of control systems (DCS/PLC/GT/ST) to ensure proper integration, configuration, and troubleshooting of control devices within the system.
Project Ownership: Plan, assign, and review engineering deliverables to ensure quality and schedule adherence. Individually contribute to full life cycle of a control panel.
Collaboration and Coordination: Work closely with stakeholders to ensure the system design aligns with all aspects of the project. Provide technical guidance and support throughout the design, testing, and installation phases.
Documentation: Create and maintain comprehensive system design documents, schematics, and manuals. Ensure that all designs comply with company standards, industry regulations, and customer specifications.
Execution and Support: Coordinate with vendors, OEMs, and internal disciplines. Provide technical sales support for generation of customer proposals. Engineering support at assembly and lead during FAT, SAT, commissioning, installation, troubleshooting and modifications.

What You Will Bring

Bachelor’s degree in Instrumentation/Electrical Engineering, Control or Mechanical Engineering. At least 6 years of experience in designing and integrating control systems, with a focus on DCS/PLC/GT/ST platforms and BOP cabinet systems. Experience in upgrading complex control systems, including managing cabinet system architectures and ensuring minimal system downtime during upgrades.
Technical Skills:
In-depth knowledge of control systems, particularly DCS/PLC platforms.
Familiarity with safety-critical systems and their integration into control systems.
Experience with electrical schematics, wiring diagrams, and system layouts.
Knowledge of cybersecurity practices related to industrial control systems.
Familiarity with PLM tools and proficiency with both solid modelling and 2-dimensional CAD tools for system design (e.g., AutoCAD Mechanical & Electrical, Autodesk Inventor).
Familiarity with industrial automation standards and safety regulations (e.g., IEC, ISO).
Soft Skills:
Excellent communication and teamwork skills to collaborate effectively with various engineering teams.
Ability to manage multiple projects, prioritize tasks, and meet deadlines.
Willingness to travel for FAT/SAT or site support when required

Preferred Qualifications

Experience with gas, steam, or combined-cycle power plants
Knowledge of redundancy concepts, safety systems, and interlocks
Familiarity with 3D CAD model reviews and coordination with design tools
Exposure to international projects and multicultural engineering teams
Strong troubleshooting and problem-solving skills

Pay Range:

$100- $110K

Compensation decisions are made based on factors including experience, skills, education, and other job-related factors, in accordance with our internal pay structure. We also offer a comprehensive benefits package, including health insurance, paid time off, and retirement plan.

Work Requirements:

This role is considered an on-site position located in Longmont CO.

You must be able to commute to and from the location with your own transportation arrangements to meet the required working hours.
Shop floor environment, which may include but not limited to extensive walking

Travel Requirements:

Due to the nature of the work, 10% of travel is required.

Benefits