LEAD APC ENGINEER

Yokogawa; Sugar Land (TX); On-site; USD 130,000 - 190,000; Full time

Benefits offered by this job

Competitive salary

Performance-based incentives

Health benefits

Professional development

Job summary

Yokogawa Corporation of America seeks a Lead APC Engineer to develop, implement, and optimize Advanced Process Control solutions for industrial clients. You will drive MPC and multivariable strategies, coordinating with DCS teams to integrate CENTUM VP and ProSafe-RS systems, while advancing digital transformation initiatives.

Ideal candidates bring 7+ years in APC, strong scripting skills, and a track record of leading projects in oil, gas, petrochemical, or energy sectors.

Qualifications

• 7+ years in Advanced Process Control (APC) in refining, petrochemical, or energy sectors.
• Strong knowledge of Yokogawa APC solutions or alternatives (Aspen DMC+, Honeywell Profit Suite, Schneider Electric).
• Hands-on MPC, RTO, MVC, and real-time optimization concepts.

Responsibilities

• Design, implement, and optimize MPC and other APC solutions for clients.
• Model dynamic processes, simulate, and reduce energy use and variability.
• Lead projects with cross-functional teams, ensuring successful deployments.
• Provide training and mentorship on APC methodologies to customers.

Skills

MPC

RTO

MVC

DCS CENTUM VP

OPC connectivity

Python/MATLAB

AI/ML concepts

Leadership

Project management

Communication

Problem-solving

Education

Bachelor’s or Master’s in Chemical/Process/Electrical Engineering

Tools

PACE

Aspen HYSYS

gPROMS

DCS integration

Job description

Not just a job, but a career

Yokogawa, award winner for ‘Best Asset Monitoring Technology’ and ‘Best Digital Twin Technology’ at the HP Awards, is a leading provider of industrial automation, test and measurement, information systems and industrial services in several industries.

Our aim is to shape a better future for our planet through supporting the energy transition, (bio)technology, artificial intelligence, industrial cybersecurity, etc. We are committed to the United Nations sustainable development goals by utilizing our ability to measure and connect.

About the Team

Our 18,000 employees work in over 60 countries with one corporate mission, to “co-innovate tomorrow”. We are looking for dynamic colleagues who share our passion for technology and care for our planet. In return, we offer you great career opportunities to grow yourself in a truly global culture where respect, value creation, collaboration, integrity, and gratitude are highly valued and exhibited in everything we do.

Yokogawa Corporation of America is seeking a highly skilled Lead APC Engineer to develop, implement, and optimize Advanced Process Control (APC) solutions for our industrial automation clients. As a key technical leader, you will be responsible for delivering high-quality APC applications using Yokogawa’s suite of advanced process control tools, including PACE, and OpreX Control & Safety Systems. You will work closely with customers to enhance process efficiency, reduce variability, and drive digital transformation initiatives.

Key Responsibilities:

APC Design & Implementation:

• Develop and deploy model predictive control (MPC) solutions using Yokogawa’s PACE and other APC technologies.

• Conduct dynamic process modeling, simulation, and optimization to improve production efficiency and reduce energy consumption.

• Implement multivariable control strategies to stabilize operations and optimize key performance indicators (KPIs).

Process Optimization & Support:

• Analyze plant data to identify areas for improvement and implement real-time optimization (RTO) solutions.

• Provide performance monitoring, tuning, and troubleshooting support for APC applications.

• Work closely with DCS and SIS engineers to ensure seamless integration of APC with Yokogawa’s CENTUM VP and ProSafe-RS systems.

Customer Engagement & Project Management:

• Lead APC projects for clients in oil & gas, petrochemical, refining, and chemical industries.

• Coordinate with process engineers, IT teams, and operations staff to ensure successful deployment of APC solutions.

• Deliver training and mentorship to customer teams and junior engineers on APC methodologies and best practices.

Innovation & Continuous Improvement:

• Stay up to date on industry trends, AI-driven process control, and digital transformation technologies.

• Develop new algorithms, scripts, and workflows to enhance Yokogawa’s APC offerings.

• Contribute to R&D efforts by validating and refining new APC functionalities for Yokogawa products.

Qualifications & Skills:

Education:

• Bachelor’s or Master’s degree in Chemical Engineering, Process Control, Electrical Engineering, or a related field.

Experience:

• 7+ years of experience in Advanced Process Control (APC), preferably in the refining, petrochemical, or energy industries.

• Strong knowledge of Yokogawa APC solutions or experience with other APC tools such as Aspen DMC+, Honeywell Profit Suite, or Schneider Electric APC.

Technical Expertise:

• Strong understanding of model predictive control (MPC), real-time optimization (RTO), and multivariable control (MVC).

• Hands-on experience with DCS systems (Yokogawa CENTUM VP preferred) and industrial communication protocols

• Knowledge of establishing connectivity to OPC servers.

• Knowledge of process simulation tools (Aspen HYSYS, gPROMS, or similar).

• Proficiency in data analysis, scripting (Python, MATLAB, or SQL), and machine learning concepts is a plus.

Soft Skills:

• Excellent problem-solving, analytical, and troubleshooting skills.

• Strong leadership and project management abilities.

• Effective communication and customer-facing skills.

Preferred Qualifications:

• Experience working with AI-driven process optimization and digital twin technologies.

• Certifications in process control, industrial automation, or Yokogawa APC solutions.

• Knowledge of industrial cybersecurity practices in control systems.

Benefits & Growth Opportunities:

• Competitive salary and performance-based incentives.

• Comprehensive health, dental, vision, and retirement benefits.

• Professional development opportunities, including Yokogawa training and certifications.

• Exposure to cutting-edge industrial automation and digital transformation projects.

Yokogawa is an Equal Opportunity Employer. Yokogawa wants a diverse, equitable and inclusive culture.We will actively recruit, develop, and promote people from a variety of backgrounds who differ in terms of experience, knowledge, thinking styles, perspective, cultural background, and socioeconomic status.We will not discriminate based on race, skin color, age, sex, gender identity and expression, sexual orientation, religion, belief, political opinion, nationality, ethnicity, place of origin, disability, family relations or any other circumstances. Yokogawa values differences and enables everyone to belong, contribute, succeed, and demonstrate their full potential.