Launch Vehicle Senior Mechanical Engineer

X-Bow Systems; Huntsville (AL); Hybride; USD 120 000 - 180 000; Plein temps

Avantages offerts par ce poste

Groundbreaking aerospace projects

Flexible and remote options

Career growth opportunities

Competitive compensation

Résumé du poste

X-Bow Launch Systems Inc. in Huntsville, AL is seeking a Sr. Mechanical Engineer to lead design, analysis, and testing for solid rocket motor sub-orbital launch vehicles.

You’ll work with propulsion, avionics, and systems teams to ensure integration and performance, with hands-on involvement in manufacturing and assembly. You will perform detailed finite element analyses, evaluate trade-offs, and maintain design documentation while traveling as needed for integration and testing, all while

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• Minimum of 10 years of aerospace mechanical design and analysis experience.
• Proficiency in structural analysis tools (e.g., FEM software such as ANSYS, Abaqus, or NASTRAN).
• Familiarity with GSFC-STD-7000 and SMC-S-016 standards.
• Strong materials knowledge for composites and metals; manufacturing processes.

Responsabilités

• Design/Analysis/Manufacture and Test of components/assemblies essential to Solid Rocket Motor sub-orbital Launch Vehicles.
• Perform detailed structural analysis, including static, dynamic, and thermal analysis, to ensure system integrity and performance.
• Conduct trade studies and optimization to balance performance, weight, and cost.
• Collaborate with cross‑functional teams to ensure seamless integration of mechanical systems.
• Develop and maintain detailed design documentation, including CAD models, drawings, and analysis reports.
• Support testing and validation activities, including structural testing and environmental qualification.
• Occasional travel to support launch vehicle integration, test, and flight operations

Connaissances

Mechanical design

Thermal & structural analysis

FEM software (ANSYS/Abaqus/NASTRAN)

CAD (SolidWorks/CATIA/Creo)

Manufacturing & assembly

Cross-functional collaboration

Security clearance

US Person/ITAR

Formation

Bachelor's degree in Mechanical Engineering

Outils

ANSYS

Abaqus

NASTRAN

SolidWorks

CATIA

Creo

GSFC-STD-7000

SMC-S-016

Description du poste

About Us: X-Bow Systems is a cutting-edge aerospace technology company focused on revolutionizing solid propellant propulsion systems for space exploration and defense applications. Our team of innovative engineers and scientists is committed to pushing the boundaries of what's possible in rocket propulsion. As we continue to expand our operations, we are seeking a talented and driven Sr. Mechanical Engineer to join our team.

About the Role: As a Sr. Mechanical Engineer, you will have a key role in supporting the design, analysis, COTS component specification, integration and testing of Launch Vehicle systems. Specifically, you will join a multi-disciplinary team responsible for all aspects of design, analysis, static test, and flight testing of sub-orbital Launch Vehicles. You'll know you're successful in this role when you've identified blockers, guided processes to address anomalies and performance shortfalls, verified requirements are satisfied and you've delivered on the agreed upon master schedule. To thrive in this role, you must have demonstrated success in mechanical design, thermal/stress analysis, and test with an aptitude for hands-on manufacturing and assembly of aerospace systems.

Responsibilities:

• Design/Analysis/Manufacture and Test of components/assemblies essential to Solid Rocket Motor sub-orbital Launch Vehicles
• Perform detailed structural analysis, including static, dynamic, and thermal analysis, to ensure system integrity and performance.
• Conduct trade studies and optimization to balance performance, weight, and cost.
• Collaborate with cross‑functional teams, including propulsion, avionics, and systems engineering, to ensure seamless integration of mechanical systems.
• Develop and maintain detailed design documentation, including CAD models, drawings, and analysis reports.
• Support testing and validation activities, including structural testing and environmental qualification.
• Occasional travel to support launch vehicle integration, test, and flight operations

Required Skills & Qualifications:

• Bachelor's degree in Mechanical Engineering or a related field.
• Minimum of 10 years of experience in mechanical design and analysis in the aerospace industry.
• Proficiency in structural analysis tools (e.g., FEM software such as ANSYS, Abaqus, or NASTRAN).
• Familiarity with GSFC-STD-7000 and SMC-S-016 standards
• Strong understanding of materials and manufacturing processes, including composites and metals.
• Experience with CAD software (e.g., SolidWorks, CATIA, or Creo) for design and modeling.
• Excellent problem‑solving skills and attention to detail.
• Strong communication and collaboration skills, with the ability to work effectively in multidisciplinary teams.
• Must be able to obtain and maintain a Secret clearance.
• Must be a US Persons as defined by § 120.62 of the ITAR.

What We Offer:

• - The chance to work on groundbreaking projects in the aerospace industry
• - A collaborative and inclusive work environment with flexible and remote options
• - Opportunities for career growth and development
• - Competitive compensation and benefits

General Disclosure: X-Bow Launch Systems, Inc. is an Equal Opportunity Employer; employment with X-Bow Launch Systems, Inc. is based on merit, competence, and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.