Industrial Engineer II

Recaro Aircraft Seating Americas, Inc.; Fort Worth (TX); On-site; USD 75,000 - 115,000; Full time

Job summary

Recaro Aircraft Seating Americas, Inc. seeks an Industrial Engineer to implement process improvements across Quality, Program Management, Logistics and Manufacturing.

You will lead Lean initiatives, perform time studies, and develop value stream maps to optimize flow and space utilization on the shop floor. The role requires collaboration across cross-functional teams, support for 5S programs and Kaizen events, and the development of standard work instructions and routings to improve TAKT time

Qualifications

• Bachelor's degree in Industrial Engineering or related field with 3+ years of experience.
• Associate degree in a technical/STEM field with 8+ years of related experience.
• Knowledge of IE processes, planning and manufacturing concepts.

Responsibilities

• Leads lean initiatives and CI projects across value streams to improve workflow.
• Develops and executes current and future Value Stream Maps.
• Supports 5S programs and Kaizen events.
• Maintains routings and documentations for production flow.
• Conducts time studies and capacity analyses to balance workloads.

Skills

Lean Six Sigma

Spanish language

Communication

Teamwork

Education

Bachelor's degree in Industrial Engineering

Associates degree in technical/STEM

Tools

AutoCAD

SAP

MS Office

Job description

About this position

Working in a fast-paced team environment, the IE will work cross-functionally across the organization including Quality, Program Management, Logistics, Planning, Manufacturing Engineer, and Manufacturing. This position is responsible for executing change using process improvement methodologies, assisting in implementing the organization's Lean strategy, executing project initiatives, training and mentoring key resources. This position will plan and oversee layout of equipment, conduct studies in Operations Value Stream to maximize work flow and space utilization, ensuring efficiency and workplace safety

Essential Duties and Responsibilities

include the following, other duties may be assigned:

• Interfaces with quality, manufacturing engineer, planning and production to integrate new products or processes into the existing production area
• Effectively utilize Lean, Six Sigma and other CI methodologies in an appropriate and efficient manner to support Operations Value Stream (From Receiving to Shipping)
• Develop and execute Value Stream Maps (current and future) according to the Lean Operations Roadmap
• Assist and support current 5S program
• Lead, participate and support Kaizen Events and A3's projects
• Interfaces with manufacturing engineer, logistics and production to develop shop floor photo documentation and standard work instructions
• Interface with manufacturing engineer to maintain the requirement of new tools and fixtures in the routings for final assembly
• Develop and maintain routings for final assembly
• Develop and maintain documentation that support production flow (seat run, sequence of drawings etc.)
• Responsible for time studies, sequence analysis, capacity-labor analysis and development work load balancing using Cycle Time for production area
• Ensure that all production work is balanced to Cycle Time and produce product to TAKT time
• Responsible for time studies for logistics process
• Define and optimize material delivery to assembly lines
• Responsible for the layout and placement of production material and equipment for Operations Value Stream
• Support failure analysis and develops together with production, quality/engineering departments effective counter measures
• Support the implementation of Root Cause Corrective Action
• Comfortable providing formal and informal training coaching and sharing best practices
• Ability to work in teams and get positive results
• Creates an atmosphere for development of new concepts, ideas and methods to support continuous improvement in the department

Requirements

Education/Experience

• Bachelor degree in Industrial Engineering or similar is preferred with 3+ years of relative experience (production/industrial engineering/logistics).
• Associates degree education in a technical or STEM field with 8+ years of relative experience (production/industrial engineering/logistics).
• Knowledge of industrial engineering processes, concepts and procedures
• Knowledge of manufacturing planning processes, concepts and procedures
• Ability to communicate in Spanish is a Plus
• Microsoft Word, Excel, PowerPoint, Outlook, Microsoft Team and AutoCAD required
• SAP knowledge
• Lean Six Sigma Green Belt certification preferred