Industrial Engineer

1017 York International Corp.; San Antonio Heights (CA); On-site; USD 90,000 - 125,000; Full time

Job summary

Johnson Controls is seeking an Industrial Engineer to analyze and optimize manufacturing processes, design and balance lines, and deploy standardized work across production sites. You will collaborate with cross-functional teams to eliminate waste and improve efficiency, safety, and productivity.

Responsibilities include supporting NPI, line transfers, and ramp-ups, while maintaining plant data on capacity, headcount and performance.

Qualifications

• Bachelor’s degree in manufacturing, industrial engineering or similar required.
• Proficient using MS Office Suite, AutoCAD; knowledge of Standard Work; 3+ years experience in Industrial Engineering.
• Strong leadership and people-management skills across sites; fully bilingual in English & Spanish.

Responsibilities

• Analyze, design and optimize processes to maximize efficiency, productivity, and quality of production and services, minimizing costs.
• Capacity & Line Design: Build and maintain capacity line metrics (takt time, labour hours, headcount, bottleneck analysis).
• Design and balance lines and stations using Yamazumi and line balance analysis.
• Define, deploy and audit Standardized Work and train supervisors and operators to sustain.
• Identify and eliminate waste through Time Studies, VSM, Spaghetti Diagram and Kaizen events to reduce lead time.
• Support NPI, line transfers and ramp-ups from process design to capacity validation and standard work start of production.
• Keep plant Industrial Engineering data (Capacity, headcount, hours per unit, productivity, efficiency, shifts, available time).
• Integrate ergonomics and safety into station/layout design in partnership with EHS.
• Partner with cross-functional teams to turn analysis into sustained results.

Skills

MS Office Suite

AutoCAD

Standard Work Knowledge

Industrial Engineering

Leadership

Bilingual English & Spanish

Education

Bachelor’s degree in manufacturing, industrial engineering or similar

Tools

AutoCAD

MS Office Suite

Job description

About Johnson Controls Johnson Controls, a global leader in thermal management, mission-critical building systems, energy efficiency, and decarbonization, helps customers use energy more productively, reduce carbon emissions, and operate with the precision and resilience required in rapidly expanding industries such as data centers, healthcare, pharmaceuticals, advanced manufacturing, and higher education. For more than 140 years, Johnson Controls has delivered performance where it really matters. Backed by advanced technology, lifecycle services and an industry-leading field organization, we elevate customer performance, turn goals into real-world results and help move society forward. Visit johnsoncontrols.com for more information and follow @Johnsoncontrols on social platform

What you will do:

• Analysis, design, and optimization of processes to maximize efficiency, productivity, and quality of production and services, minimizing operational costs and ensuring sustainability.

How you will do it:

• Capacity & Line Design: Build and maintain capacity line (takt time, labour hours, headcount, bottleneck analysis) for current and future demand.
• Design and balance lines and stations using Yamazumi and line balance analysis.
• Standard Work: Define, deploy and audit Standardized Work (SW, SWCS, SWL), on the Genba, and train supervisors and operators to sustain.
• Waste Elimination: Identify and remove waste through Time Studies, VSM, Spaghetti Diagram and Kaizen events to reduce lead time and improve flow production.
• New Product Introduction (NPI): Support NPI, line transfers and ramp-ups, from process design and prototypes builds to validating capacity and standard work before start of production, create (Standard Work, Work Instruction, Visual Aid, Standard Work Instruction,).
• Data & Daily Management: Keep plant Industrial Engineering data (Capacity, headcount, hours per unit, productivity, efficiency, shifts, available time).
• Ergonomics & Safety: Integrate ergonomics and safety into station and layout design in partnership with EHS.
• Cross-Functional Execution: Partner with Production, Quality, Advance Manufacturing Engineering, Manufacturing Engineering and Planning to turn analysis into sustained results.
• Support process documentation (DFMEA, PFMEA, PPAP, Control Plan).
• Problem Solving: Apply structured problem solving methodologies (5 Why, Ishikawa, Pareto) to identify root causes, implement actions, and drive sustainable improvement.

What we look for:

• Required Bachelor’s degree in manufacturing, industrial engineering or similar.
• Proficient computer skills (MS Office Suite) AutoCAD Standard Work Knowledge > 3 years of experience in Industrial Engineering.
• Strong Leadership skills at all levels (operator-top management) People management at different sites.
• Fully bilingual English & Spanish.

Preferred:

• Lean implementor certification
• Six Sigma training certification
• Core Tools

SALARY RANGE:

$90,000 - $125,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.)

This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply.

To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers.

For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.

Johnson Controls: Enhancing the Intelligence of Buildings

Your buildings have a purpose. They are places for people to live or work. Facilities for learning or healing. Venues for entertainment and shopping. Sites for the specialized storage of tangible goods or mission-critical data. Your buildings have a huge variety of functions; they are central to your mission. This is where Johnson Controls comes in, helping drive the outcomes that matter most. Through a full range of systems and digital solutions, we make your buildings smarter. A smarter building is safer, more comfortable, more efficient, and, ultimately, more sustainable. Most important, smarter buildings let you focus more intensely on your unique mission. Better for your people. Better for your bottom line. Better for the planet. At Johnson Controls, we’ve been making buildings smarter since 1885, and our capabilities, depth of innovation experience, and global reach have been growing ever since. Today, we offer the world’s largest portfolio of building products, technologies, software, and services; we put that portfolio to work to transform the environments where people live, work, learn and play.