In-Process Inspector

Rapiscan Systems Inc.; Hawthorne (CA); On-site; USD 33,062 - 34,440; Full time

Job summary

OSI Systems, Inc., through its OSI Electronics division, is seeking an In-Process Inspector in Hawthorne, CA to perform inspection and verification of PCBAs, subassemblies, and finished goods to meet customer requirements and internal quality standards.

You will inspect after SMT placement, soldering, wire bonding, conformal coating, and testing, using IPC‑A‑610/J‑STD‑001 criteria, AOI and X‑ray results, and you will document findings with attention to detail.

Qualifications

• High school diploma or equivalent required. Relevant work experience may be substituted for a degree.
• Minimum 3 years’ experience in PCBA production environment required.
• Soldering workmanship inspection experience required.
• IPC‑A‑610 / J‑STD‑001 certification or training required.
• Prior PCBA assembly or soldering operator experience desired.
• Prior experience of operating AOI and X‑RAY inspection equipment, a plus.
• Ability to perform inspection under microscope while handling small parts required.
• Must be able to distinguish and identify colors as well as judge distances and spatial relationships with or without corrective lenses.
• Ability to read and interpret production travelers, routers, bills of material, assembly drawings, customer specifications, inspection criteria, and work instructions required.
• Must be able to use typical inspection tools such as calipers, micrometers, rulers, and etc.
• Basic knowledge of AS9100, ISO 9001, or ISO 13485 desired.
• Must be able to read, write, and verbally effectively communicate in the business language (English).
• Basic computer skills and ability to enter inspection results and review electronic documentation required. Manufacturing and inventory software knowledge, a plus.
• Must have strong attention to detail, documentation accuracy, and ability to make consistent accept/reject decisions based on defined criteria.

Responsibilities

• Perform in-process inspection and final inspections for PCBAs after soldering, bonding or conformal coating, mechanical operation, or testing per production traveler or router and customer BOM and drawings.
• Evaluate soldering workmanship on surface mount and through-hole assemblies using IPC‑A‑610 and/or J‑STD‑001 acceptance criteria, including inspection of solder joints, component placement, polarity, orientation, cleanliness, bridging, insufficient solder, lifted leads, damaged components, and other workmanship defects.
• Review and verify AOI verification and X‑ray inspection of assemblies by reviewing automated inspection results, confirming defects, identifying false calls, documenting findings, and verifying hidden solder joints or internal conditions such as BGA solder quality, voiding, opens, shorts, misalignment, and other nonconformances.
• Conduct First Article Inspection or First Piece Inspection in accordance with the production traveler, customer drawing, BOM, approved sample, inspection checklist, and applicable acceptance criteria before authorizing continuation of production.
• Verify production documentation sign off for completeness, accountability and traceability.
• Perform SMT setup verifications prior to and during production runs, including confirmation of feeder setup, component part numbers, reference designators, polarity, orientation, program revision, stencil identification, solder paste requirements, and traveler or router requirements.
• Uphold the company’s core values of Integrity, Innovation, Accountability, and Teamwork.
• Demonstrate behavior consistent with the company’s Code of Ethics and Conduct.
• It is the responsibility of every employee to report to their manager or a member of senior management any quality problems or defects in order for corrective action to be implemented and to avoid recurrence of the problem.
• Duties may be modified or assigned at any time to meet the needs of the business.

Skills

Soldering inspection

Microscope inspection

Attention to detail

Education

High school diploma

IPC‑A‑610/J‑STD‑001 certification

Tools

AOI inspection equipment

X‑ray inspection equipment

Calipers

Micrometer

Job description

Overview

OSI Systems companies have a long history of developing innovative solutions to bring a better quality of life to the world. Healthcare, security, and defense are among the key markets where we have made significant inroads with new ideas, products, and processes. We know that many people live in difficult and dangerous conditions. To improve these circumstances, experts need simple, effective tools utilizing the latest in technology.

As a global company, we are dedicated to developing these tools for our customers and the people they serve worldwide. Our singular focus is to help security experts, clinical professionals and high-tech developers solve real-world problems and issues.

Our OSI Electronics division is a diversified manufacturer of electronic devices and value-added manufacturing services for use in a broad range of applications, including aerospace and defense electronics, security and inspection systems, and medical monitoring and diagnostics.

OSI Electronics is seeking an In-Process Inspector to join their team. This individual will perform inspection and verification activities throughout the electronics manufacturing process to ensure printed circuit board assemblies (PCBAs), subassemblies, and finished products meet customer requirements, production documentation, workmanship standards, and internal quality procedures. They will also support product quality, traceability, and process compliance by inspecting assemblies after key manufacturing operations such as SMT placement, soldering, wire bonding, conformal coating, mechanical assembly, and electrical or functional testing.

Responsibilities

• Perform in-process inspection and final inspections for PCBAs after soldering, bonding or conformal coating, mechanical operation, or testing per production traveler or router and customer BOM and drawings.
• Evaluate soldering workmanship on surface mount and through-hole assemblies using IPC‑A‑610 and/or J‑STD‑001 acceptance criteria, including inspection of solder joints, component placement, polarity, orientation, cleanliness, bridging, insufficient solder, lifted leads, damaged components, and other workmanship defects.
• Review and verify AOI verification and X‑ray inspection of assemblies by reviewing automated inspection results, confirming defects, identifying false calls, documenting findings, and verifying hidden solder joints or internal conditions such as BGA solder quality, voiding, opens, shorts, misalignment, and other nonconformances.
• Conduct First Article Inspection or First Piece Inspection in accordance with the production traveler, customer drawing, BOM, approved sample, inspection checklist, and applicable acceptance criteria before authorizing continuation of production.
• Verify production documentation sign off for completeness, accountability and traceability.
• Perform SMT setup verifications prior to and during production runs, including confirmation of feeder setup, component part numbers, reference designators, polarity, orientation, program revision, stencil identification, solder paste requirements, and traveler or router requirements.
• Uphold the company’s core values of Integrity, Innovation, Accountability, and Teamwork.
• Demonstrate behavior consistent with the company’s Code of Ethics and Conduct.
• It is the responsibility of every employee to report to their manager or a member of senior management any quality problems or defects in order for corrective action to be implemented and to avoid recurrence of the problem.
• Duties may be modified or assigned at any time to meet the needs of the business.

Qualifications

• High school diploma or equivalent required. Relevant work experience may be substituted for a degree.
• Minimum 3 years’ experience in PCBA production environment required.
• Soldering workmanship inspection experience required.
• IPC‑A‑610 / J‑STD‑001 certification or training required.
• Prior PCBA assembly or soldering operator experience desired.
• Prior experience of operating AOI and X‑RAY inspection equipment, a plus.
• Ability to perform inspection under microscope while handling small parts required.
• Must be able to distinguish and identify colors as well as judge distances and spatial relationships with or without corrective lenses.
• Ability to read and interpret production travelers, routers, bills of material, assembly drawings, customer specifications, inspection criteria, and work instructions required.
• Must be able to use typical inspection tools such as calipers, micrometers, rulers, and etc.
• Basic knowledge of AS9100, ISO 9001, or ISO 13485 desired.
• Must be able to read, write, and verbally effectively communicate in the business language (English).
• Basic computer skills and ability to enter inspection results and review electronic documentation required. Manufacturing and inventory software knowledge, a plus.
• Must have strong attention to detail, documentation accuracy, and ability to make consistent accept/reject decisions based on defined criteria.

Please review our benefits here: Life at OSI

Pay may range from $24.00 to $25.00 hourly

The pay range above represents annual base salary only. Final compensation will be determined based on factors such as your job level, geographic location, date of hire, experience, job‑related knowledge and skills, and education in conjunction with market and business considerations.

Base salary is one component of your total rewards package. You may be eligible for long‑term incentives, potential discretionary bonuses, and the ability to purchase company stock at a discounted rate through the Employee Stock Purchase Program (ESPP). OSI also offers comprehensive benefits including various options for health plans, access to 401(k) retirement plan, health savings account, disability insurance, life insurance, AD&D insurance, leave of absence programs and an array of voluntary benefits. In addition, paid time off is offered to be used for vacation, holidays, bereavement, and jury duty. Full‑time salaried employees are entitled to flexible time‑off.

NOTICE TO THIRD PARTY AGENCIES

OSI Systems, Inc. and its subsidiaries (collectively “OSI”) does not accept unsolicited resumes from recruiters or employment agencies. If any person or entity, including a recruiter or agency, submits any information, including any resume or information regarding any potential candidate, without a signed agreement in place with OSI, OSI explicitly reserves the right to use such information, and pursue and/or hire such candidates, without any financial obligation to the person, recruiter or agency. Any unsolicited information or resumes, including those submitted directly to hiring managers, are considered and deemed to be the property of OSI.

Equal Opportunity Employer - Disability and Veteran

Know Your Rights

Poster Link: https://www.eeoc.gov/sites/default/files/2023-06/22-088_EEOC_KnowYourRights6.12ScreenRdr.pdf

OSI Systems, Inc. has three operating divisions: (a) Security, providing security and inspection systems, turnkey security screening solutions and related services; (b) Healthcare, providing patient monitoring, diagnostic cardiology and anesthesia systems; and (c) Optoelectronics and Manufacturing, providing specialized electronic components and electronic manufacturing services for original equipment manufacturers with applications in the defense, aerospace, medical and industrial markets, among others.