HV Test Engineer

Nexans; Charleston (SC); On-site; USD 70,000 - 90,000; Full time

Job summary

Nexans is seeking a qualified technical lead for high voltage laboratory testing. The candidate will manage testing for cable projects, ensuring all cables undergo necessary electrical testing during production.

The position requires a Bachelor's degree in Electrical Engineering and at least 3 years of experience in electrical testing within a manufacturing environment. You will contribute to enhancing testing processes and directly support the laboratory staff.

Qualifications

• Strong understanding of high voltage cable standards.
• At least 3 years of experience in electrical testing.
• Fluent in English with strong communication skills.

Responsibilities

• Lead high voltage laboratory testing on cable projects.
• Coordinate maintenance activities for testing equipment.
• Prepare and issue detailed test plans and reports.
• Troubleshoot cable-related issues in the factory.

Skills

Electrical testing

Leadership

Analytical skills

Communication

Education

Bachelor's degree in Electrical Engineering

Job description

PURPOSE

• Ensure all cables undergo electrical testing during production and again before delivery to the client.
• Guarantee that every cable is electrically tested during manufacturing and prior to handover to the customer.
• Prepare and issue detailed test plans and final test reports for both customer orders and development projects.
• Electrical cable testing includes impulse testing, HVAC testing, HVDC testing, PD testing, capacitance testing, loss factor testing, and DC jacket testing.
• Additional evaluations include selected mechanical and physical tests performed on cable samples or raw materials.

AREA OF RESPONSIBILITY

• Serve as the technical lead and primary representative for high voltage laboratory testing on assigned cable projects, including coordination with customer representatives.
• Provide technical leadership within the assigned testing field.
• Offer expert technical support to high voltage laboratory personnel when required.
• Calculate equipment requirements and determine appropriate testing parameters.
• Arrange rental equipment when specialized testing tools are necessary.
• Coordinate maintenance activities for testing equipment to ensure reliability and accuracy.
• Support and participate in training programs for laboratory staff.
• Contribute actively to development and innovation projects.
• Lead project start-up meetings within the high voltage laboratories.
• Participate in project start-up meetings alongside project teams.
• Ensure the required test specifications are finalized and approved before testing begins.
• Lead and supervise the execution of tests.
• Prepare and issue reports related to development samples.
• Manage internal document control for technical documentation.
• Troubleshoot cable‑related issues that occur within the factory.
• Operate high voltage testing equipment when necessary.
• Develop and maintain test procedures, work instructions, and standardized testing methods.
• Oversee calibration and maintenance of equipment within the assigned responsibility area.
• Lead initiatives that improve efficiency and competitiveness in assigned testing fields.
• Participate in relevant working groups, task forces, and ad hoc teams.
• Support continuous improvement of laboratory and engineering processes, including standardization of procedures, documentation, workflows, and operational practices.
• Conduct and support quality control activities such as verification, validation, and uncertainty measurements related to equipment and testing methods.
• Perform and maintain 5S workplace organization tasks.
• Apply sound principles of measurement accuracy, precision, and uncertainty.
• Communicate test results clearly using rigorous scientific and engineering methodologies.
• Take a leadership role within a test team, with particular focus on high voltage test systems used for XLPE‑insulated cable products.

COMPENCIES AND QUALIFICATIONS

• Strong understanding and application of relevant standards, including familiarity with standardization organizations and regulatory bodies related to high voltage cables and accessories.
• Commitment to health, safety, and environmental best practices.
• Bachelor’s degree in Electrical Engineering from an accredited university.
• At least 3 years of experience in electrical testing within a manufacturing environment, preferably involving high voltage systems.
• Fluent in English with strong written and verbal communication skills.

PERSONAL

• Ability to prioritize effectively in a demanding and fast‑paced environment.
• Demonstrated teamwork and leadership abilities, with strong persuasion and analytical synthesis skills.
• Excellent facilitation and presentation capabilities.
• Detail‑oriented, disciplined, and highly motivated.
• Organized with a structured, systematic approach to problem solving.
• Comfortable working in multicultural environments while coordinating multiple testing activities with various stakeholders.
• Ability to operate effectively within a matrix organization.
• Results‑driven with a strong commitment to continuous improvement.
• Self‑motivated and capable of working independently in operational tasks.
• Customer‑focused mindset dedicated to delivering high satisfaction.
• Ability to travel globally to customer locations, conferences, and other Nexans facilities as needed.